How can agricultural producers avoid inferior fertilizer and buy high quality compound fertilizer? Fertilizer granulator manufacturers guide you in the following ways.

3. Burn

Nowadays, organic fertilizer has been loved by cash crop growers all over the country, and plays an indispensable role. Bioorganic fertilizer contains a large amount of organic matter, which is an important source of organic matter in soil. It can improve soil, improve soil fertility, turn lean soil into fertile soil, and turn bad soil into good soil. Because soil organic matter forms humus through the action of microorganism and physical chemistry, it can promote the formation of soil water-stable aggregate structure, make cohesive soil loose and easy to cultivate, and sandy soil become structured.

Taking livestock and poultry manure as an example, the annual output of 5000 tons of granular organic fertilizer equipment investment, production cost and benefit analysis.

Input cost of organic fertilizer production line:

1. Plant: at least 500 square meters, including fermentation tank area, raw material manure stacking area, fermented organic fertilizer processing and packaging area, finished organic fertilizer stacking area, etc. The plant does not need good materials, but its height is at least 5 meters, and the construction cost per square meter is about 350 yuan.
2. Fermentation of livestock and poultry excrement: build a relatively large excrement treatment station in a large-scale (one machine with multiple tanks) centralized breeding area. The daily treatment of livestock and poultry excrement is more than 12 tons, with a 3M span trough tipper, and the unit price is 26000 yuan/set; Build a 300-500 square meter transparent greenhouse, with several fermentation tanks built in the greenhouse (the cost depends on the local actual situation due to different materials).
3. Tipper: fixed rail type tipper: the price of the tipper is about 15-200 yuan, and the cost of the line, rail and installation is about 30000 yuan. Two fermentation tanks share one tipper (including exchange equipment); If a walking tipping machine is used, the price of each machine is 6-150000 yuan, but it can be directly stacked on the ground for fermentation without building a fermentation tank.
4. Forklift: This is a necessary equipment to improve efficiency. Small-sized forklifts are generally priced at 6-150000 yuan. You can buy second-hand ones, generally around 30000 yuan; At present, there are also walkable tipping machines+forklifts in one, with a price of 55-1200 (different specifications).
5. Organic fertilizer crusher: the fermented organic fertilizer is crushed to more than 40 meshes, and the finer the crushed organic fertilizer is, the more beautiful the later granulation is. The specifications with the price of 4500-200000 yuan are determined according to different output.
6. Conveyor: configure belt conveyor, bucket elevator or screw conveyor according to the actual needs of customers. According to the length of transmission, a production line generally needs two conveyor belts of about 10 meters, and the price of each belt is between 15000 and 25000 yuan.
7. The packaging machine is mainly composed of material inlet, feeding mechanism (gate), weighing bucket, bag clamping mechanism, frame, suction port, pneumatic system, sensor, control box, conveying and sewing mechanism, etc.
8. Multi-element organic fertilizer formula batching machine (equipment price is between 11000 and 18000 yuan): adjust the content of nitrogen, phosphorus, potassium, humus and organic matter of powdered organic fertilizer according to different crop requirements.
9. Formula mixer (equipment price is between 21000 yuan and 38000 yuan): fully mix and evenly mix the prepared formula elements.
10. Organic fertilizer granulator: the prepared fertilizer elements are used to agglomerate the powder into particles under the mechanical action by centrifugal granulation.
11. Dryer (equipment price is 28-1800 yuan): dry the prepared particles for storage.
12. Cooler (the equipment price is about 3.5 yuan): quickly cool the dried fertilizer particles and facilitate bagging.
13. Screening machine (equipment price is about 5-2000 yuan): classify the size of fertilizer particles, and bag them in batches according to the size of the particles.
14. Fertilizer granule coating machine (equipment price is about 20000 yuan): Apply a layer of non-caking agent on the surface of the finished granules to make the fertilizer granules not stick.

Calculation of production cost of organic fertilizer (organic fertilizer per ton of product):

1. Daily consumption of fresh livestock and poultry manure: daily output of 12 tons × 2.7 m3/t × 15 yuan/square meter=486 yuan (excluding freight), the subtotal is 40.6 yuan per ton.
2. The annual production of 5000 tons of organic fertilizer requires 100 tons of dry straw powder. (For summer use, purchased from outside) 170 yuan per ton, totaling 17000 yuan, with a subtotal of 3.4 yuan per ton.
3. The dosage of bacteria is 1/15000, 2.16 kg per day × 100 yuan=216 yuan, subtotal 18 yuan per ton.
4. The subtotal of freight is 20 yuan per ton. (transported from the breeding farm to the packaging workshop)
5. The depreciation cost of facilities and equipment is calculated as per five years (equipment and facilities, calculated as per 200000 yuan, is about 40000 yuan per year, with a subtotal of 8 yuan per ton).
6. Total wages. There are 5 workers, and the daily wage of each person is 100 yuan. The total daily wage is 500 yuan/12 tons=41.6 yuan/t, and the subtotal of each ton is 41.6 yuan.
7. Daily power consumption: 80 kWh × 10 hours/day × 0.6 yuan/degree=480 yuan, with a subtotal of 48 yuan per ton.

The total production cost per ton of granular pure organic fertilizer (with nutrient content of more than 9% and organic matter of about 75%) is about 180.0 yuan/ton.

Analysis of organic fertilizer sales income

The production cost per ton of pure organic fertilizer produced by fermentation mode is about 180.0 yuan/ton. It is adjusted according to the national organic fertilizer standard, plus the warehousing cost of packaging bags, etc. of 50 yuan/t. It is sold at the current market price of 600 yuan per ton. The gross profit per ton is 270 yuan/ton. The net profit is calculated at 50 yuan, excluding the intermediary and transportation fees. The annual sales of 5000 tons * 270 yuan/ton can earn 1.35 million yuan.

The above data are for reference only, mainly because the prices of facilities and equipment produced by different factories are different, and the costs of plant construction and labor costs are different in different places. In addition, the above is the investment required for one production of organic fertilizer. If multiple organic fertilizer production lines are built, they can be calculated by superposition, but some equipment and facilities can be shared. Therefore, the more production lines, the lower the average investment.

There are many kinds of raw materials for organic fertilizer processing. We will use organic fertilizer mixing machine when processing. The different materials mixed by the mixer and the nutrient are even, so they can be suitable for the granulation of the organic fertilizer granulator machine.

According to different raw materials, organic composting fermentation equipment can be divided into high temperature composting and ordinary composting. High temperature composting takes plant materials with high fiber content as the main raw materials, and generates a lot of heat through composting and fermentation under aerated conditions. The temperature of composting is very high (50-60 degrees Celsius). Therefore, it matures quickly, composts quickly and has high nutrient content. The following NPK production line manufacturers introduce how long it takes for organic fertilizer fermentation equipment to process.

Fermentation composting and turning of organic manure

 The process of making biological fertilizer by organic fertilizer production line

1. The ground noodle pile, the ground dumper, or the fermentation tank to put materials, and the trough dumper.
2. Evenly sprinkle the organic fertilizer starter, and turn over the pile for fermentation to reach the temperature rise, deodorization, maturity, and killing miscellaneous bacteria grass seeds.
3. Fermentation lasts for 7-12 days, and the number of turns varies according to the temperature in different places.
4. Completely ferment and decompose, and leave the pond (ground type is directly collected by forklift).

5 Use a grading screen to screen the coarse and fine (the screened powdered fertilizer can be sold directly).

6 Crush the screened large pieces with a pulverizer and return to the grading screen.

7. For raw material mixing, the quantity of each raw material shall be added in strict accordance with the requirements of technical personnel, and various raw materials shall be added in the electronic belt scale or batching machine.

8 Crushed raw materials enter the aggregate belt conveyor, and then granulate with a granulator.

9. It is fed into the livestock and poultry organic fertilizer dryer, which adopts the method of cylinder edge transmission, flange connection and direct heat transfer, and is applicable to the drying of compound fertilizer after granulation.
10. Enter the cooler for cooling. The rotary cooler is mainly used for cooling the dried compound fertilizer products. It can directly cool the hot granular fertilizer to close to normal temperature.

11 After screening again, the separated large particles are broken by the large particle crusher and enter the return belt together with the separated fine powder, and then return to the granulator for granulation.

12 Lift the finished product into the material box on the packaging machine through the belt conveyor, and discharge it into the scale body according to the set weight for automatic weighing operation, and finally package and sell the finished product.

Each production line has its own characteristics. What kind of organic fertilizer is suitable for production depends on what kind of organic fertilizer equipment is needed. For example, the production line of disc and rotary stirrer must be equipped with a drying cooler, which uses hot air to dry the organic fertilizer, and then uses a cold air extraction system to cool the organic fertilizer, so that the hardness of the particles produced will be better. Users can customize appropriate configurations according to their needs. The organic fertilizer production line also has different equipment configurations according to different raw materials, and can also make appropriate plans according to the investment budget. The price of the organic fertilizer production line with different output is also different. The investment in building a large-scale organic fertilizer production line is not small, but the return on profits is also considerable. The operating effect is good for two years, and it can almost return the cost.

1. Dust is one of the factors that cause equipment wear on the NPK production line. Fertilizer production equipment generates dust during operation. If it is not cleaned and maintained in time, dust will enter various joints of the equipment. As time goes by, the friction at the joints of the equipment will increase, which will affect the performance of the equipment. Therefore, apart from using fertilizer equipment, we must conduct a comprehensive inspection and maintenance of the equipment.

Organic environmental protection is the main body of the current society. About organic products, we are familiar with organic vegetables and organic fruits. These organic products are produced with the help of organic fertilizers. With the implementation of the new environmental protection law, the environmental protection threshold has been continuously raised. In order to deal with the farming manure, the farms have started to build their own or combine with fertilizer enterprises to use organic fertilizer production line equipment to process the manure.

Process flow of organic fertilizer equipment: the recovered livestock and poultry manure directly enters the fermentation zone. The odor of livestock and poultry excrement can be eliminated through primary fermentation and secondary aging. At this stage, fermentation can be added to decompose the crude fiber, so that the particle size after crushing meets the particle size requirements of granulation production. Crush the fermentation materials that have completed the secondary aging and stacking process and enter the mixing and mixing system. Before mixing and mixing, add N, P, K and other trace elements into the mixing and mixing system according to the formula and start mixing. The mixed materials are transported to the granulation system, and the granulation enters the cooling system after passing through the dryer. The materials are screened after reaching the normal temperature. The particles that meet the requirements enter the coating machine to wrap the film and start packaging. The particles that do not meet the requirements are crushed by the pulverizer and then returned to the granulation system to continue granulation.

The compost turner is a great investment to go along with your fertilizer plant. You can quickly make compost and you will be ready to sell it so much faster. The compost mixer turner makes it much easier to finish the compost. It saves you money and ensures you can start producing your fertilizer so much faster.

Organic fertilizer fermentation equipment is widely used in organic fertilizer production, which can improve production efficiency and produce high-quality organic fertilizer. Before the production of organic fertilizer, manure should be treated to achieve the best effect.

Mode of manure treatment of organic fertilizer

1. Dry chicken manure mode

2. Direct drying mode

3. Compost fermentation mode

Tank fermentation granulation organic fertilizer for sheep manure organic fertilizer equipment production line

Sheep manure organic fertilizer is a kind of organic fertilizer specially treated by sheep’s incompletely digested organic matter. It is suitable for the geological improvement of alkaline land and barren land, and has a good effect on improving crop yield. Because sheep is a ruminant and rarely drink water, the feces are dry and fine, and the amount of feces is also small. Sheep manure organic fertilizer is a thermal fertilizer between horse manure and cow manure.

Fermentation technology of sheep manure organic fertilizer

Precautions during fermentation of sheep manure organic fertilizer production line

1. Particle size of raw materials: the particle size of sheep dung and auxiliary raw materials should be less than 10mm, otherwise they need to be crushed;
2. Suitable material moisture: the suitable fermentation humidity of compost microorganism is 50~60%, and the suitable humidity is 60~65%, so the material moisture is adjusted to about 55~60%. When the water content reaches more than 65%, there is a high probability that the dead tank will not ferment.
3. Control of sheep dung and auxiliary materials: according to local agricultural conditions, organic materials such as straw, corn stalk, peanut stem can be used as auxiliary materials. The ratio of sheep manure and auxiliary materials can be adjusted according to the requirements of fermentation water (generally 3:1). The raw materials with the carbon and nitrogen ratio of 20~80:1 can be selected as the composting auxiliary materials. Therefore, common organic substances such as dry rice straw, corn stalk, deciduous leaves, soybean stem, peanut stem, etc. in rural areas can be used as auxiliary materials for compost fermentation after being crushed.
4. Fermentation cycle: after sheep dung, auxiliary materials and inoculation materials are mixed in the tank, the first time they are turned over, which is recorded as the start time of the fermentation cycle. Generally, after a heating period of 3 to 4 days (5 to 7 days in winter), they enter the high-temperature fermentation stage. Based on the temperature, when the reactor temperature exceeds 60-70℃for more than 24 hours, the reactor can be turned over. The times of turning over vary with the seasons. The fermentation cycle is generally 15 days in summer and 25 days in winter.
5. If the temperature in the fermentation tank has not exceeded 40℃after entering the tank for 10 days, it can be determined that the tank is dead and the fermentation start fails. At this time, the water content in the tank must be measured. If the water content exceeds 60%, auxiliary materials and inoculation materials need to be added; If the moisture content is lower than 60%, consider whether the amount of inoculation material is not enough.

The manufacturer will work with you to ensure that your production line meets your needs and your financial needs. A good fertilizer production line is going to save you money and help you get started producing fertilizer so much faster. Your profits are going to improve fast when you start using this production line.

Cattle dung contains organic matter, which can be used as organic fertilizer after treatment. Compared with chicken manure, the moisture content of cow dung is more appropriate. Of course, if some cow dung is mixed with urine, dehydration is also needed first. Due to the different food, digestion capacity is also different, cow dung contains more fiber components, so the fermentation cycle can be a little longer when fermentation, so that it is completely decomposed.