Hydraulic organic fertilizer turning machine is a widely used mechanical equipment in the field of organic fertilizer production. Its unique equipment principle provides a guarantee for efficient and stable organic fertilizer turning operations.

The hydraulic organic fertilizer turning machine mainly consists of a frame, hydraulic system, turning device, walking device, and control system. Each part collaborates with each other to complete the task of turning organic fertilizer.

The hydraulic system is the core power source of the equipment. It mainly includes components such as oil pump, oil cylinder, oil pipe, and various control valves. The oil pump, driven by the motor, draws hydraulic oil from the oil tank and boosts it to have sufficient pressure energy. High pressure hydraulic oil is delivered to various cylinders and control valves through oil pipes. The control valve is responsible for accurately controlling the flow direction and flow rate of hydraulic oil, thereby achieving precise control of the extension and contraction action of the cylinder piston rod.

The flipping device directly undertakes the flipping work. It is usually composed of a flipping blade shaft, flipping tools, etc. The knife shaft is connected to the piston rod of the oil cylinder. When the piston rod of the oil cylinder expands and contracts under the action of hydraulic oil, the knife shaft moves up and down, driving the flipping tool installed on the knife shaft to penetrate the material pile. The flipping tool has a special shape and arrangement, which can effectively chop, flip, and mix organic materials when the blade axis rotates, achieving the purpose of full fermentation by shifting the upper and lower layers of the material.

The walking device enables the stacker to move within the fermentation site. It also relies on hydraulic systems to provide power. The hydraulic motor is connected to the hydraulic system through oil pipes and drives the wheels to rotate under the drive of hydraulic oil, achieving the forward, backward, and steering of the stacker. This hydraulic driven walking method has good torque characteristics and can adapt to different ground conditions and material carrying requirements.

The control system precisely regulates the operation of the entire device. The operator sends commands to the control valves of the hydraulic system through buttons, handles, and other operating components on the console, thereby adjusting the flow rate, pressure, and actions of the oil pump, cylinder, and hydraulic motor. Some advanced control systems also have automation functions, which can automatically complete the walking, flipping and other actions of the flipping machine according to preset programs, improving work efficiency and accuracy.

The hydraulic organic fertilizer turning machine converts electrical energy into mechanical energy through a hydraulic system, accurately controls the actions of the turning device and walking device, and achieves efficient and flexible turning operations for organic materials, providing solid equipment support for the high-quality production of organic fertilizers.

Wheel type and track type organic fertilizer turners each have their own characteristics in organic fertilizer production, and there are many differences between them.

From the perspective of walking mode, the wheel type organic fertilizer turning machine relies on the rotation of the wheel to achieve movement. The design of the wheel makes it more flexible to move on flat ground and easy to turn. This allows it to quickly adjust its work position in areas with relatively flat terrain and open fields. The track type stacker, on the other hand, travels through tracks with a large contact area with the ground and low pressure on the ground. It can adapt to various complex terrains, including soft and muddy fields, and is not easily trapped.

In terms of flipping ability, the flipping components of the wheel type flipping machine usually have a high rotational speed, which can quickly flip materials and have a good flipping effect on looser materials, enabling the materials to be fully mixed in a short period of time. The crawler type turning machine has a high turning force and is suitable for handling materials with high packing density and clumping. It can use strong power to turn up deep materials and ensure the uniformity of fermentation.

In terms of equipment stability, the wheel type stacker may experience bumps when encountering uneven ground during high-speed driving or flipping, which may affect the flipping effect and equipment service life. Due to the support and buffering effect of the tracks, the tracked stacker can maintain good stability even on uneven ground, ensuring the continuity and accuracy of the flipping operation.

In terms of maintenance, the disc and transmission components of the disc type stacker are relatively simple, and the maintenance cost is low. Daily maintenance mainly focuses on tire wear inspection and transmission component lubrication. The track structure of the track type stacker is complex, and maintenance work such as adjusting the tension and replacing wear of the track is relatively cumbersome, resulting in high maintenance costs.

In terms of applicable scenarios, the wheel type stacker is suitable for production environments with good site conditions, loose materials, and high requirements for stacking speed. Crawler type flipping machines are more suitable for use in complex terrain, difficult material handling, and high requirements for flipping depth and strength.

There are significant differences between the wheel type and track type organic fertilizer turning machines in terms of walking mode, turning ability, stability, maintenance, and applicable scenarios. Producers should choose equipment reasonably based on actual needs and site conditions to achieve the best organic fertilizer production effect.

The organic fertilizer turning machine exhibits significant efficiency advantages during the fermentation process of fertilizers, greatly accelerating the entire fermentation process.

The traditional fertilizer fermentation method often relies on natural accumulation, which not only takes a long time, but also has uneven fermentation effects. The emergence of organic fertilizer turning machines has completely changed this situation. It has strong flipping ability and can flip a large amount of organic materials in a short period of time. Through the rapid operation of machinery, the materials that were originally stacked together are fully dispersed and mixed, allowing oxygen to penetrate more evenly into the materials.

Oxygen is a crucial element for the survival and reproduction of microorganisms during the fermentation process. The frequent turning operation of the organic fertilizer turning machine creates a favorable aerobic environment for microorganisms, promoting rapid growth and metabolism of microorganisms. This is like pressing the ‘acceleration button’ for the fermentation process, greatly reducing the time required for fermentation. The fermentation process that used to take several months to complete can now be achieved in just a few weeks or even shorter with the help of an organic fertilizer turning machine.

In addition, the efficiency of the organic fertilizer turning machine is also reflected in its stable working performance. It can run continuously according to preset programs and parameters without excessive interference from external environmental factors. Whether facing hot summers or cold winters, it can stably complete the flipping task, ensuring the continuity and stability of the fermentation process.

In large-scale fertilizer production, time is the benefit. The efficient acceleration of the fermentation process by the organic fertilizer turning machine enables enterprises to push their products to the market faster, improving production efficiency and economic benefits. At the same time, rapid fermentation also helps to reduce the potential odor and environmental pollution caused by long-term storage, which can be said to be a win-win situation. With this high efficiency advantage, the organic fertilizer turning machine has become an indispensable and important equipment in modern organic fertilizer fermentation production.

The trough type organic fertilizer turning machine is a key equipment in the production process of organic fertilizers, and its unique working principle provides strong support for the efficient fermentation of organic materials.

The trough type organic fertilizer turning machine is mainly composed of a crane system, a turning system, a transmission system, and a control system. Its work is carried out in a pre built fixed fermentation tank, and the design of the fermentation tank provides a stable space for material fermentation.

The driving system is the key to the movement of the trough type organic fertilizer turning machine along the length direction of the fermentation tank. It is usually composed of components such as tracks, wheels, and drive motors. The driving motor drives the wheels to run smoothly on the track, allowing the entire flipping machine to operate at different positions in the fermentation tank as needed, ensuring comprehensive coverage of the materials in the tank for flipping.

The flipping system is the core part of the equipment. It generally includes one or more sets of flipping tools, which are installed on a rotating shaft. When the device is running, the rotating shaft rotates at high speed under power drive, driving the flipping tool to rotate synchronously. The cutting tool penetrates deep into the material pile, shredding, flipping, and mixing the accumulated organic materials. In this process, the materials that were originally in the lower layer are flipped to the upper layer, and the materials in the upper layer are flipped into the lower layer, achieving full transposition of the materials.

The transmission system is responsible for transferring the energy from the power source to various working components. The power output by the motor is precisely distributed to the wheel drive shaft of the driving system and the rotating shaft of the flipping system through transmission components such as couplings and reducers, ensuring that each component can work together at the set speed and torque.

The control system endows the trough organic fertilizer turning machine with an intelligent “brain”. Operators can precisely set parameters such as equipment operating speed, flipping depth, and operation time through the control panel. Some advanced control systems also have automated programs that can automatically complete a series of flipping actions according to preset instructions, greatly improving production efficiency and operational accuracy.

The trough type organic fertilizer turning machine achieves efficient turning of organic materials in the fermentation tank through the collaborative operation of various systems. This not only creates good ventilation and air permeability conditions for material fermentation, allowing oxygen to fully integrate into the material, promoting the growth and reproduction of aerobic microorganisms, accelerating the maturation rate of the material, but also ensuring uniform material fermentation, improving the quality and production efficiency of organic fertilizers.

In the field of organic fertilizer production, trough and chain organic fertilizer turners are commonly used equipment, but they have significant differences in multiple aspects.

From a structural design perspective, the trough type stacker usually operates in a fixed fermentation tank, and its flipping components move along the length direction of the tank to flip the materials inside the tank. This design ensures stable operation of the equipment and is suitable for large-scale, long-term fermentation operations. The chain type flipping machine drives the flipping components through chain transmission, with a relatively flexible structure that can operate in relatively open areas without the need for specific fermentation tanks.

In terms of homework scope, the trough type stacker is limited to the fermentation tank, and the size of the fermentation tank determines its working space. However, it can fully utilize the tank space and achieve a high material stacking height, making it suitable for handling large amounts of materials. The chain type stacker is not limited by fermentation tanks and can flexibly adjust its operating position according to needs. It can adapt to fermentation sites of different shapes and sizes, and is more suitable for small or irregular sites.

In terms of flipping effect, the trough flipping machine operates in a fixed trough, with relatively stable flipping depth and force, ensuring sufficient mixing and uniform fermentation of materials. The flipping action of a chain type flipping machine is relatively flexible and can quickly flip surface materials, but it may not be as thorough in handling deep materials as a trough type flipping machine.

In terms of operational convenience, the trough type flipping machine is relatively simple to operate, only requiring control of the device’s movement and flipping actions within the trough. But equipment installation and maintenance need to consider the matching of fermentation tanks. The chain stacker is more maneuverable in operation and can transfer the work site at any time, but the transmission components such as chains require more frequent maintenance to ensure normal operation.

In terms of energy consumption, the trough type stacker has relatively low energy consumption due to the fixed working space and relatively stable operation of equipment such as motors. During the operation of the chain stacker, the energy consumption may be slightly higher due to the chain drive and frequent movement.

Both trough type and chain type organic fertilizer turning machines have their own advantages and disadvantages. When choosing, enterprises should comprehensively consider factors such as their own production scale, site conditions, and fermentation process requirements to determine the most suitable equipment and improve the efficiency and quality of organic fertilizer production.

In the family of granulation equipment, the rotary drum granulator plays an important role in multiple industries such as fertilizers and chemicals due to its unique granulation characteristics, providing reliable guarantees for the production of high-quality granular products.

The primary characteristic of a rotary drum granulator is its excellent material mixing performance. During the continuous rotation of the drum, materials are fully rolled and scattered inside the cylinder. This enables various materials with different components to be evenly mixed together, whether it is the main elements such as nitrogen, phosphorus, and potassium in the base fertilizer, or the added trace elements and additives, they can be fully integrated under the stirring of the drum. This uniform mixing ensures the consistency of the ingredients in each product, thereby ensuring the stability of product quality, providing balanced nutrients for crops, or meeting the precision requirements of chemical products for ingredient accuracy.

The granulation process of this device is gentle and efficient. As the drum rotates, the material gradually aggregates into particles under the combined action of friction and centrifugal force. This process is relatively gentle and will not cause excessive damage to the physical and chemical properties of the material, especially suitable for materials that are sensitive to temperature and pressure. At the same time, the continuous rotation of the drum enables the granulation process to continue, resulting in high production efficiency and meeting the needs of large-scale production.

The particles produced by the rotary drum granulator have good roundness and strength. In the drum, materials constantly collide and rub against each other, making the particle surface smoother and the shape closer to a sphere. Moreover, by adjusting parameters such as the rotation speed of the drum, the humidity of the material, and the amount of binder used, the strength of the particles can be effectively controlled, making them easy to store and transport, while also releasing nutrients or performing their intended functions in a timely manner during use.

The rotary drum granulator also has strong adaptability. It can process various materials with different properties, whether they are powdered, granular or paste like raw materials, and can achieve granulation under appropriate conditions. Moreover, by changing the size, material, and internal structure of the drum, it can meet the diverse needs of different production scales and product requirements.

In addition, the structure of the rotary drum granulator is relatively simple, and it is easy to operate and maintain. Operators can easily control the operating parameters of the equipment, and the daily inspection, cleaning, and maintenance work of the equipment is also easy to carry out, which reduces the operating costs of the enterprise and improves the efficiency of equipment use.

The rotary drum granulator, with its excellent material mixing performance, mild and efficient granulation method, good particle quality, wide adaptability, and convenient operation and maintenance, has become an ideal choice for many enterprises in granulation production, promoting the steady development of related industries.

In the field of fertilizer processing, NPk fertilizer production lines are known for their stable quality, providing reliable fertilizer products for agricultural production.

Starting from the control of raw materials, the NPk fertilizer production line has established a strict quality inspection system. All raw materials containing nitrogen, phosphorus, and potassium entering the production line must undergo multiple testing processes to ensure their purity, nutrient content, and other indicators meet high standards. Only qualified raw materials can enter the production process, ensuring the quality of fertilizers from the source.

In the production process, advanced equipment and precise process control are the key to stable quality. High precision mixing equipment ensures that various raw materials are thoroughly and evenly mixed, so that the nitrogen, phosphorus, and potassium ratios in each fertilizer grain conform to the predetermined formula. For example, through strong stirring devices and special mixing chamber designs, even raw materials with different densities and flowability can achieve perfect fusion.

The granulation process also emphasizes quality. By adopting advanced granulation technology and equipment, the fertilizer particles produced have uniform size, regular shape, and moderate strength. The consistency of particle size ensures uniformity during fertilization, avoiding excessive or insufficient local nutrients; Appropriate strength ensures that particles are not easily broken during storage, transportation, and fertilization, reducing dust generation and improving the practicality of fertilizers.

The drying and screening processes have further improved the quality of fertilizers. Accurately control the drying temperature and time to achieve the appropriate moisture content of fertilizer particles, preventing clumping and mold growth. The screening equipment strictly screens out particles of qualified size, removing particles that are too large or too small, ensuring the uniformity of product specifications.

In addition, the NPk fertilizer production line is equipped with a comprehensive quality monitoring system. At various critical stages of production, real-time monitoring of various indicators of fertilizers is carried out. Once quality issues are identified, measures can be quickly taken to adjust and correct them.

Stable quality NPk fertilizer makes farmers feel more at ease when using it. Whether it is long-term cooperative old customers or new trial users, they can have confidence in product quality. This stable quality has not only won market reputation, but also laid a solid foundation for the sustained high and stable production of agriculture.

Granulation is one of the core processes of NPK fertilizer production line, which determines the quality and performance of fertilizer particles.

When the evenly mixed raw materials enter the fertilizer granulator, the granulation process officially begins. There are various common methods for NPK fertilizer granulation, among which rotary drum granulation is widely used. In the rotary drum granulator, the raw materials continuously roll in the rotating drum. At the same time, an appropriate amount of adhesive is sprayed into the drum through the nozzle, which acts as a bridge to gradually aggregate the loose raw materials into particles.

Disc granulation is also a common method. The disc granulator rotates at a certain speed, and the raw materials are added from above. Under the centrifugal and frictional forces of the disc, they roll along the inner wall of the disc. As the rolling process progresses, the raw material continuously adsorbs surrounding materials and gradually grows into particles. This method produces particles with regular shapes and high roundness.

Squeezing granulation is the use of a roller squeezing granulator. The mixed material is fed between two relatively rotating rollers, and under strong extrusion pressure, the material is squeezed into thin sheets. Then, through subsequent processes such as crushing and screening, the desired particle size is formed. The particle density and strength produced by extrusion granulation are relatively high.

During the granulation process, parameters such as temperature, humidity, and rotational speed have a significant impact on particle quality. For example, an appropriate temperature helps the adhesive to function better and promote particle formation; If the humidity is too high, particles are prone to adhere, while if the humidity is too low, it is not conducive to aggregation. Both too fast and too slow rotation speed can affect the size and uniformity of particles.

After granulation is completed, the newly formed particles are still relatively fragile and require a certain amount of time for solidification. The solidification process can enhance the internal bonding force of particles and improve their strength. After solidification, the particles are ready to enter the subsequent drying, screening and other processes, and move towards the final qualified NPK fertilizer product.

In the diverse fields of granulation equipment, the roller extrusion granulator has become a key equipment that attracts attention in many industrial production processes due to its excellent granulation characteristics, providing efficient and high-quality solutions for pellet manufacturing of various products.

The outstanding advantage of the roller extrusion granulator is first reflected in its strong material adaptability. Whether it is hard mineral powder, chemical raw materials with different viscosities, feed materials, etc., it can handle them with ease. By adjusting parameters such as pressure, speed, and surface texture of the rollers, this machine can effectively process materials with different characteristics and successfully convert them into the desired granular products. This broad adaptability enables enterprises to have greater flexibility in raw material selection, reducing production risks caused by raw material limitations.

In terms of particle forming, the roller extrusion granulator performs well. Two relatively rotating rollers apply uniform and strong pressure, causing the material to be squeezed into particles of a specific shape between the rollers. This squeezing method ensures that the shape of the particles is regular and the size accuracy is high. The produced particles usually have good appearance quality, smooth surface, and sharp edges, which is particularly important for industries that have strict requirements for product appearance, such as pharmaceuticals, food additives, and other fields.

The particles produced by the roller extrusion granulator have high density and strength. The strong squeezing force makes the internal structure of the particles compact and tightly bound between molecules, thus possessing good compressive and wear resistance. This is not only beneficial for the storage and transportation of granular products, reducing breakage and dust generation caused by collision and friction, but also better utilizing their performance in actual use, extending the service life of the product.

This device also has significant advantages in production efficiency. The continuous rotation of the rollers enables the continuous feeding and discharging of materials, enabling the granulation process of a large amount of materials to be completed in a relatively short period of time. At the same time, the equipment has a high degree of automation and can be equipped with advanced control systems to achieve precise monitoring and adjustment of the production process, further improving production efficiency and reducing labor costs.

In addition, the maintenance of the roller extrusion granulator is relatively simple. Its structural design is reasonable, key components are easy to disassemble and replace, and daily cleaning, lubrication, and inspection work can be quickly completed. This helps to reduce equipment downtime, improve equipment stability and reliability, and provide strong support for the continuous production of enterprises.

The roller extrusion granulator occupies an important position in the granulation industry due to its wide material adaptability, precise particle forming, high density and strength, efficient production efficiency, and easy maintenance, helping many enterprises improve product quality and production efficiency.

In today’s era of emphasizing sustainable development, the NPk fertilizer production line fully embodies the green concept of environmental protection and energy conservation in the process of processing fertilizers, and has significant characteristics and advantages.

In terms of environmental protection, the production line adopts an advanced exhaust gas treatment system. During the production process, waste gases generated from processes such as drying and granulation contain pollutants such as dust and odors. The exhaust gas treatment system can effectively remove harmful substances from exhaust gas through multi-stage filtration, adsorption, and purification devices, making the emitted gas meet environmental standards and reducing pollution to the atmospheric environment.

At the same time, the production line has also carried out reasonable treatment of waste residue and wastewater. The small amount of waste residue generated during the production process can be recycled and reprocessed to be reused as raw materials in production, achieving the recycling of resources. Wastewater is purified through sewage treatment equipment and can be used for greening irrigation or other non productive water use in the factory area after meeting standards, reducing the waste of water resources and pollution to the water environment.

In terms of energy conservation, the NPk fertilizer production line uses high-efficiency and energy-saving equipment. For example, the motor adopts energy-saving products with high power factor, which can reduce energy consumption. The dryer adopts advanced heat exchange technology, which improves energy utilization efficiency and reduces the loss of heat energy while ensuring the drying effect.

The intelligent control system of the production line also contributes to energy conservation. By monitoring and regulating the operating parameters of the equipment in real-time, the power and operating speed of the equipment are automatically adjusted according to production needs, avoiding equipment idling and excessive energy consumption.

In addition, the fertilizers produced by the NPk fertilizer production line also have the characteristics of environmental protection and energy conservation. Accurately proportioned fertilizers improve nutrient utilization efficiency and reduce nutrient loss and environmental pollution caused by excessive fertilizer application. The application of slow-release fertilizers further reduces the frequency of fertilization and minimizes the potential harm of fertilizers to soil and water bodies.

The NPk fertilizer production line integrates the concept of environmental protection and energy conservation throughout the entire production process, not only reducing production costs for enterprises, but also making positive contributions to environmental protection. This green production model conforms to the trend of the times and creates favorable conditions for the sustainable development of agriculture.