The price of a set of organic fertilizer production equipment generally ranges from 200000 to 10 million yuan, and the specific price depends on factors such as the type, scale, technology, equipment quality, and brand of the fertilizer. At the same time, it is also necessary to consider transportation costs, installation costs, after-sales service costs, etc. Therefore, when purchasing organic fertilizer production equipment, one should choose appropriate equipment based on their own needs and budget, and comprehensively consider various factors to achieve the best economic and usage benefits.

1. The type of fertilizer is an important factor affecting the price of organic fertilizer production equipment.

Different types of fertilizers require different raw materials and production processes, so equipment prices may also vary. For example, the production equipment prices for organic fertilizers and bio organic fertilizers are generally higher because they require more raw materials and more complex production processes. The production equipment price of organic-inorganic compound fertilizer is relatively low because its production process is relatively simple, only requiring the mixing of organic and inorganic materials for granulation.

2. Scale is also one of the factors affecting the price of organic fertilizer production equipment.

Larger scale equipment requires larger venues, more workers, and more equipment, so prices are usually higher. Smaller devices are relatively cheaper, but their production is also relatively low.

3. The quality of technology and equipment is also a factor that affects prices.

Powder organic fertilizer processing equipment: flipping machine (used for composting process) – vertical crusher (crushing larger blocks in organic fertilizer) – screening machine (screening out non compliant organic fertilizers and returning them) – batching machine (adding other required nutrients to organic fertilizer in a certain proportion, which is an optional device) – horizontal mixer (mixing different materials evenly and using it in combination with batching machine) – single bucket packaging machine (used for quantitative packaging of finished organic fertilizer)

Granular organic fertilizer processing equipment: tipping machine – vertical crusher – drum screening machine (optional here) – batching machine and horizontal mixer (used in combination, belonging to optional equipment) – disc granulator – dryer and cooling machine – drum screening machine – round throwing machine (optional) – wrapping machine (optional) – single bucket packaging machine.

Different processes and equipment quality can lead to differences in production efficiency, product quality, and equipment lifespan. Therefore, equipment with higher prices usually adopts more advanced processes and high-quality materials to ensure production efficiency and product quality.

1. Keep the workplace clean. After the production of the organic fertilizer equipment is completed, the granulating blades and the residues inside and outside the double roller granulator should be cleaned, the glue sand and splashes scattered or splashed on the organic fertilizer equipment should be cleaned, the mechanically exposed processing surface of the organic fertilizer equipment should be scrubbed, and the anti-corrosion should be brushed. Anti-rust paint, and cover it with a corresponding protective cover to prevent the dust workers from invading again.

2. The organic fertilizer equipment has no external oil holes, gears, and worm gears to be lubricated with special grease for organic fertilizer equipment. The upper and lower gears are added with ternary grease once a quarter, and the gearbox cover and gearbox gear cover can be opened respectively when refueling. The lubricating oil should drip into the sliding surface that supports the hinge joint between the gearbox and the bracket. The worm gear case and bearings have been filled with sufficient transmission grease at the factory. However, the transmission should be cleaned once a year and the protective lubricant replaced.

3. Always pay attention to the operation of chicken manure organic equipment during organic fertilizer production or npk manufacturing process, without serious abnormal noise and dry sound, and without metal friction sound. If there is an exception, close the check. After troubleshooting, it can be used. If no appropriate cause is found, the machine cannot start. If there is a metal friction sound, please check the gap between the organic fertilizer equipment first.

4. Regularly check the standard clearance between organic fertilizer equipment.

5. During the maintenance of organic fertilizer equipment, the working gap should be re-measured every time, and adjusted several times before it can be used normally.

6. If the controller cannot operate the chicken manure organic equipment according to the program, check whether the power supply voltage, power plug socket and connecting plug socket are normal, and check the internal fault of the controller.

The sheep manure processing organic fertilizer production line is an industrial process that converts sheep manure into organic fertilizer. It involves multiple steps to ensure that the final product is both safe and efficient. The following is a typical process flow of an organic fertilizer production line for sheep manure processing:

1. Raw material collection and storage

Collect fresh sheep manure and transport it to the storage area.

2. Preprocessing

Crushing: Preliminary crushing of sheep manure to reduce its particle size for subsequent fermentation and mixing.

Remove impurities: Remove large impurities such as stones and plastics from sheep manure by screening.

3. Mixing

Mix the crushed sheep manure with other auxiliary materials (such as straw, sawdust, etc.) in a certain proportion to regulate the carbon nitrogen ratio and water content, and promote microbial activity.

4. Fermentation

Stacking the mixed materials in piles and accelerating the fermentation process through natural fermentation or adding microbial agents can kill pathogens and weed seeds while generating heat, which helps stabilize the nutritional content of the fertilizer.

5. Overturning

Use a compost turner to regularly flip the fermentation pile to ensure even fermentation and improve fermentation efficiency.

6. Dehydration

The material after fermentation has a high moisture content and requires the use of a dehydrator for dehydration treatment, in order to facilitate subsequent granulation and packaging.

7. Granulation

The dehydrated material is processed into granules using an organic fertilizer granulator, and the granular fertilizer is easy to apply and store.

8. Drying and cooling

The organic fertilizer after granulation contains a certain amount of water and needs to be dried by a dryer. Then, the temperature of the fertilizer is lowered by a cooling machine for easy packaging and storage.

9. Screening

Use a screening machine to screen the dried and cooled granular fertilizer and remove particles that do not meet the specifications.

10. Packaging

Quantitatively package the screened granular fertilizer for transportation and sales.

11. Quality inspection

Throughout the entire production process, it is necessary to conduct regular quality inspections on the products to ensure that they meet the standards for organic fertilizers.

12. Storage and Transportation

Store packaged organic fertilizers in a dry and ventilated warehouse, ready for transportation to the market or farm.

The process flow of sheep manure processing organic fertilizer production line needs to be precisely controlled to ensure the quality of the final product. Through this process, not only can sheep manure resources be effectively utilized, but also high-quality organic fertilizers can be provided for agricultural production, promoting sustainable development of agriculture.

The organic fertilizer production line with an annual output of 20000 tons, taking poultry and livestock manure as an example, can process up to 80000 cubic meters of manure annually. Fertilizer made from cow manure and straw through high-temperature fermentation is very effective for soil improvement and promoting fertilizer absorption.

Process description of the production line for 20000 tons of cow manure straw powder organic fertilizer annually:

It mainly consists of equipment such as a stacker, crusher, mixer, granulator, dryer, cooling machine, screening machine, wrapping machine, automatic packaging machine, etc.

Working principle of an annual production line for 20000 tons of cow manure, straw, and powdered organic fertilizer:

1. Composting fermentation

The fermentation of bio organic raw materials plays a very important role in the entire organic fertilizer production process. Adequate fermentation is the foundation for producing high-quality organic fertilizers.

The organic fertilizer turner achieves complete fermentation composting and can achieve high stacking and fermentation, improving the speed of aerobic fermentation.

2. Crushing treatment

The semi wet material crusher is an efficient crusher with strong adaptability to organic raw materials with high water content. The semi wet material crusher is widely used in the production process of organic fertilizers, and has a good crushing effect on wet raw materials such as chicken manure and sludge. This crusher greatly shortens the production cycle of organic fertilizer and saves production costs.

3. Mixing treatment

After the raw materials are crushed, they are mixed with other auxiliary materials and stirred evenly before granulation. The dual axis mixer is mainly used for pre adding water and mixing powdered materials. Its spiral blades have multiple angles and can quickly and uniformly mix raw materials regardless of their shape, size, and density.

4. Screening

After cooling, there are still powdery substances in the finished product particles. All powdered materials and unqualified particles can be screened out through a drum screening machine. Then, it is transported by a belt conveyor to a mixer for mixing and granulation. Unqualified large particles need to be crushed before granulation. The semi-finished products are transported to the organic fertilizer coating machine.

5. Packaging

This is the final production process. The fully automatic quantitative packaging machine is an automated packaging machine designed and manufactured specifically for particles of different shapes. The weighing control system meets the requirements of dust and water prevention, and the material box can also be configured according to customer requirements. Suitable for batch packaging of bulk materials, it can automatically weigh, transport, and seal bags.

The organic fertilizer production line equipment converts livestock and poultry manure into organic fertilizer, effectively realizes the recycling of waste, reduces environmental pollution, and saves a lot of resources. Organic fertilizer processing plants with different annual output should choose equipment of different specifications. The production line with the same output also has high and low configuration, which mainly depends on the degree of automation required by the processing enterprise. Generally speaking, the equipment price of small sheep manure organic fertilizer production line is about 60,000-160,000 yuan. Including organic fertilizer fermentation and stacking equipment, organic fertilizer crushing equipment, organic fertilizer mixing equipment, organic fertilizer granulation equipment, organic fertilizer screening equipment and organic fertilizer special packaging.

The configuration details of the organic fertilizer production line with an annual output of 5,000 tons:

1. Fermentation turning and throwing machine: The materials are directly piled into strips, and a round of turning machine is used for leaping fermentation. Using trough fermentation, according to your production scale, you need to build 1-5 fermentation tanks with a width of 3 meters and a length of 40-60 meters, put the fermented material into the fermentation tank continuously, and ferment with a turning machine to make the effect after fermentation. to achieve a sufficient fermentation effect;

2. Pulverizer: Pulverize a large amount of debris and gravel in the sieved organic fertilizer, which is not only beautiful but also ensures product quality;

3. Granulator: Common granulators include double roller granulator, disc granulator, tooth stirring granulator, and rotary drum granulator. The granules produced by each granulator have different conditions. The type of granulator can be determined according to the selection of raw materials.

4. Dryer: drying and drying the granules made;

5. Screening machine: screen the fermented organic fertilizer, then screen the fermented organic fertilizer, and then pulverize it.

6. Packaging machine: Organic fertilizer granules are directly packaged and sold through granulation.

Sheep manure is a high-quality organic fertilizer production raw material, with a long-lasting and pollution-free effect. It can not only improve soil compaction, but also provide rich nutrients for crops for a long time. Sheep manure organic fertilizer contains a large amount of organic matter, rich in various beneficial trace elements, providing sufficient nutrition for crops, and its performance in increasing yield and income is particularly outstanding, which is favored by a large number of farmers. Moreover, the source of raw materials is abundant and the acquisition cost is low, which not only solves the problem of environmental pollution in breeding farms, but also processes them into green ecological organic fertilizers, which is in line with development. So how much does it cost to invest in purchasing equipment for the sheep manure organic fertilizer production line?

Granular organic fertilizer production line: sheep manure dewatering machine, fermentation overturning machine, semi wet material crusher, horizontal mixer, granulator, dryer, cooling machine, drum screening machine, coating machine, packaging equipment, belt conveyor, etc.

There are many models of complete sets of equipment for producing organic fertilizer from sheep manure, and different models have different parameters such as yield and size, as well as different prices. When purchasing equipment, it is necessary to choose the appropriate model.

The equipment investment for an annual production line of 5000 tons of sheep manure organic fertilizer is around 150000 to 250000 yuan. The required equipment includes organic fertilizer fermentation and flipping machine, horizontal mixer, semi wet material crusher, organic fertilizer granulator, organic fertilizer screening equipment, etc. Only these types of organic fertilizer equipment can form a complete organic fertilizer production line.

The profit per ton of sheep manure organic fertilizer is generally around 200 yuan, and the total profit for an annual production of 5000 tons can reach 1 million yuan, minus equipment investment of 200000 yuan, factory construction of 400000 yuan, and other expenses. In recent years, there has been a strong promotion of the production of organic fertilizers, and there are certain support and subsidy policies. As long as we identify business opportunities and make sufficient preparations and understanding. Opening a sheep manure organic fertilizer factory to make money is a good choice.

Generally speaking, to configure a production line for 100 tons of powdered organic fertilizer, the following equipment needs to be considered. Firstly, there is the raw material processing equipment, which includes fermentation turners, organic fertilizer crushers, organic fertilizer mixers, drum screening machines, and packaging machines.

The process flow of the powdered organic fertilizer production line is as follows:

1. Send qualified organic raw materials into the speed regulating silo using a loader;

2. Transported to a vertical crusher for crushing to 10-60 mesh size;

3. Transported to the drum screening machine for sorting raw materials and impurities; Mixing equipment can also be added.

4. Transported to a powder organic fertilizer packaging machine (dedicated) for weighing, packaging, sewing, and storage.

Composition of equipment for organic fertilizer powder production line:

The main equipment of the organic fertilizer powder production line includes six parts: speed regulating feeding bin, feeding belt conveyor, vertical crusher, drum screening machine – quantitative packaging machine, and distribution cabinet;

Suitable for small and medium-sized organic fertilizer production processes with compact layout, scientific and reasonable matching, energy-saving and consumption reduction, no three emissions, automated control, stable operation, reliable operation and convenient maintenance, wide adaptability of raw materials, suitable for various ratios of organic compound fertilizers, bio organic fertilizers, urban sludge, household waste organic fertilizer production, etc. The annual production capacity can be designed according to production needs, ranging from 10000 to 100000 tons.

As for the price of the production line for 100 tons of powdered organic fertilizer per day, the price of different equipment may vary. Based on experience, the equipment budget for the entire 100 ton/day powdered organic fertilizer production line may range from 300000 to 400000 yuan, taking into account factors such as brand, scale, and quality of different equipment.

Urea-formaldehyde slow-release compound fertilizer is formed by the reaction of urea and formaldehyde in a certain environment. The methylol urea solution continues to shrink in an acidic environment, producing partially or mostly water-insoluble methylol urea and polymethyl urea solutions; these solutions of different contents are mixed together and are generally referred to as urea-formaldehyde solutions.

The npk fertilizer production line mainly includes feeder, disc mixer, chain crusher, granulator, drum dryer, drum cooler, drum screener, finished product warehouse, automatic packaging machine, belt conveyor, dust settling chamber, heat exchanger, etc. The granulator is an important link in the production of granular npk compound fertilizers. Common granulators include double roller granulator, rotary drum granulators, disc granulators, etc.

Add urea and water into the urea-formaldehyde reaction tank, mix and dissolve the urea, then pour into the sodium hydroxide solution, adjust the pH value to 7.5, heat to 60°C, and then add a certain amount of formaldehyde to the reaction tank at a constant temperature of 60°C. Most of the urea and formaldehyde solution react within a certain period of time to produce methylol urea solution, then add industrial sulfuric acid or phosphoric acid, adjust the pH value to about 3.5, keep the temperature at 50 °C, and fully react for a certain period of time to generate urea-formaldehyde solution. Then the regulating valve and the solution enter the buffer tank, and then are sprayed into the solid material bed of the drum granulator through the pump, electromagnetic flowmeter, and granulation nozzle, and then poured into the powdered solids such as urea, ammonium phosphate, and potassium chloride transported by the seasoning post. The material is then rolled and agglomerated in a rotary drum granulator or disc granulator to form granules. The material and waste gas emission treatment produced by the granulator are the same as those of general compound fertilizers.

The farm is facing the problem of being unable to process chicken manure because the organic fertilizer equipment for chicken manure treatment is severely aging and cannot operate normally. The equipment for handling chicken manure may encounter the following problems: unstable operation of the equipment, difficulty in cleaning the equipment, and aging of equipment and facilities.

Firstly, unstable operation of organic fertilizer equipment is a common problem, which may be due to changes in the humidity of chicken manure, making it difficult to control the temperature and humidity inside the equipment. The solution to this problem can be to optimize the temperature and humidity control system of the equipment to ensure a stable operating environment. In addition, it is also very important to standardize the management of equipment operation processes and avoid excessive loads or inappropriate operations.

Secondly, difficulty in cleaning organic fertilizer equipment is also a common problem. Chicken manure contains various organic substances that can easily adhere to the surface of equipment, making it difficult to clean. To solve this problem, the equipment can be designed as a structure that is easy to disassemble and clean, such as adding detachable parts or using anti stick coatings. In addition, regular equipment cleaning and maintenance, timely removal of blockages and residues, are also important steps to ensure the normal operation of the equipment.

Finally, the aging of organic fertilizer equipment and facilities is also a problem that needs attention. Over time, certain components of the equipment may experience wear, aging, or damage, affecting the operational efficiency and stability of the equipment. To solve this problem, regular equipment inspections and maintenance can be carried out, and aging components can be replaced or repaired in a timely manner to ensure the long-term stable operation of the equipment.

For friends who are preparing to start organic fertilizer production, there are many things that need to be done, such as project initiation, production planning, process selection, equipment procurement, factory construction, and possibly bidding matters. Since 2020, due to the continuous increase in raw material prices, it has had a significant impact on equipment prices. Therefore, many friends are very concerned about how much it costs to put a set of organic fertilizer equipment into operation?

If organic fertilizer is produced on a small scale, there is no need for commercial sales, only the early fermentation process is required, and there is no need for deep processing in the later stage. There are currently three forms of organic fertilizer fermentation equipment:

1. Select an organic fertilizer fermentation tank.

Fermentation tank treatment of organic fertilizer is suitable for situations with strict environmental protection requirements and high fermentation efficiency requirements. Currently, using fermentation tanks to treat organic fertilizer can produce raw materials within 48 hours. Fermentation tanks can be combined with deodorization systems to completely solve environmental pollution problems, and are not affected by external temperature and environmental terrain, and can be produced at any time.

2. Use a small slot flipping machine.

The slot type flipping machine operates stably and can be used for slot changing operations with one flipping machine. It can handle multiple slot materials with high output and even flipping. It is mostly used in organic fertilizer processing plants. The price of a small 2-meter slot type flipping machine is only about 30000 yuan.

3. Choose a self-propelled stacker.

Self moving flipping machines are divided into wheeled and tracked types, characterized by large processing capacity and free movement. They are suitable for organic fertilizer flipping operations in vast areas and are suitable for organic fertilizer processing plants that do not want to carry out a large number of civil engineering projects. The price of tracked flipping machines is around 50000 yuan.

Simple configuration of equipment for producing powdered organic fertilizer

The production of powdered organic fertilizer involves fine crushing treatment after organic fertilizer fermentation. The required equipment includes a fermentation turner, a forklift silo, a semi wet material crusher, a drum screening machine, and automatic packaging, which is called powdered organic fertilizer. This low-end configuration of powder organic fertilizer production equipment can be achieved at a price of around 100000 yuan. Production equipment for powdered organic fertilizer.

Equipment for producing granular organic fertilizers

The production process of granular organic fertilizer is currently relatively complete and complex, based on continuous fermentation technology and powder organic fertilizer processing. Therefore, there are relatively many required equipment, including fermentation machines, forklift silos, semi wet material crushers, horizontal mixers, organic fertilizer granulators, dryers, cooling machines, drum screening machines, wrapping machines, and automatic packaging machines. When there are special requirements for the process, dynamic batching is also required. The price of a small complete set of equipment is approximately 200000 to 300000 yuan.