An organic fertilizer production line can not only meet the local fertilizer demand, but also meet the needs of the surrounding market. Do you know the working principle and fertilizer granulation process of the organic fertilizer production line? Let me talk about it today.
1. Adopt trough biological fermentation. According to your production scale, you need to build four fermentation tanks with a width of 3 meters and a length of 50 meters. It can achieve the purpose of water regulation and uniform mixing, which can save a lot of land and a lot of labor, and can achieve the purpose of fully decomposing.
2. A forklift uses a shovel to move the high-grade fermented organic fertilizer that has been turned to the fermentation tank to the semi-finished product stacking area, which is convenient for handling the high-grade fermented organic fertilizer that is thrown by the dumper every day and is discharged out of the tank in time.

3. The sieving machine sifts the fermented organic fertilizer, and detects the large pieces and debris inside, which is convenient for the next step of crushing and packaging.
4. The pulverizer sorts out the large debris and stones in the sifted organic fertilizer and smashes them, so that it is beautiful and can ensure the quality of the product.
5. The premixer will premix the sieved and crushed organic fertilizer to ensure the stability of the product quality, and at the same time, it can also play a mixing role when adding fertilizers and trace elements for the production of special fertilizers and various compound fertilizers.
6. After the packaging machine is evenly premixed, the organic fertilizer will be granulated by organic fertilizer granulator if needed, or directly packaged and sold if no granulation is required.
The above is the knowledge shared by the organic fertilizer production line manufacturers. I hope it will be helpful to you. If you want to know more, please contact us as soon as possible.

 The new type of disc granulator equipment is also called: organic fertilizer disc granulator, users generally are more concerned about the price issue. There are many types of granulator equipment, and there are 10,000 to 50,000 small disc granulators. The price varies from yuan, which depends on your production output.
Zhengzhou Huaqiang Heavy Industry will take everyone to understand the fertilizer granulation process of organic fertilizer pan granulator:
1. Transport the treated organic materials such as cow dung, pig dung, duck dung, chicken dung, etc. directly to the raw material silo (or raw material mixer).
2. The organic material is transported to the disc homogenizer, and evenly added to the rotating disc of the disc granulator; the liquid component or an appropriate amount of water is sprinkled through the liquid component distributor of the disc granulator on the material in the disc, the amount of liquid phase required for ball formation is met; the rotating disc and the edge of the disc produce friction and centrifugal action on the material, causing the material to move in a circumferential direction, and the powder particles are mutually rubbed and kneaded. Squeeze and gradually agglomerate into balls; due to the difference in particle mass, the resulting gravity and centrifugal effect are also different. When the gravity and centrifugal effect are increased enough to overcome the friction between the particles, they will be thrown out of the disk. Smaller particles still stay in the disc and continue to agglomerate fine powder particles.

3. It is transported to the organic fertilizer dryer from the organic fertilizer granulator and exchanges heat with the heat from the hot air stove.
4. It is transported to the hot sieving to sort the particles, and the fine particles are directly returned to the disc homogenizer, and continue to participate in the adhesion of the particles into balls as the core.
5. It is conveyed to the organic fertilizer cooler, and the fertilizer is cooled by natural cooling air or strong cooling air.
6. Transported to the finished product sieving machine, the large particles are crushed by the pulverizer and then returned to the disc homogenizer to continue to participate in the ball formation.
7. The qualified products after screening are transported to the coating machine for coating treatment.
8. Transport to a fully automatic packaging scale for weighing, packaging and warehousing.
9. Drying, cooling and workshop dust are discharged after being treated by cyclone dust collector, labyrinth dust chamber, and wet washing to reach the standard.
The disc type granulator machine for fertilizer is mainly suitable for granulating powder, small granular or small block materials, such as organic fertilizer, coal powder, cement, clinker, chemical fertilizer, etc. The inclination angle of the disc can be adjusted and adjusted by the user. The range is between 35° and 55°.

Organic fertilizer production line is the equipment for batch production of organic fertilizer, covering all the equipment from the collection of organic fertilizer raw materials to the packaging and sales of organic fertilizer. Organic fertilizer production line can effectively solve the environmental pollution caused by organic wastes from livestock and poultry industry, and play a certain role in environmental protection.

The production of organic fertilizer: no matter what kind of equipment is available, the moisture of the material after the animal and poultry manure or other raw materials are evenly mixed is about 50% to 60%, ensuring good air permeability. In the aerobic fermentation process, the more oxygen is, the better, so the accumulated materials are turned through the fermentation temperature detection. One is that the air is well ventilated to supply oxygen to promote the fermentation and maturation of the materials; the other is that the mixing of the compost turning machine can be turned from the surface to the top. The bottom layer; three can kill disease microorganisms, disease eggs, weed seeds can also be quickly deodorized by high temperature, to achieve harmless treatment standards.
Pelleting of organic fertilizer is a systematic project. Around the core of pelleting, there are crushing, batching, mixing and other processes before, drying, screening, cooling and other processes after.

Organic fertilizer is an important measure to improve crop quality and maintain nutritional flavor. Organic fertilizer has comprehensive nutrients and contains nutrients that chemical fertilizer does not have. Applying it together with chemical fertilizer can improve product quality. After the decomposition of organic fertilizer, the active substances required for decomposition, transformation and synthesis of crops under the action of microorganisms can not be replaced by any chemical fertilizer. They can be directly absorbed and utilized by plants to reduce chemical pollution and inhibit the content of harmful substances. The plant fruits using organic fertilizer have small water content, which can maintain the original nutritional flavor of crops and improve product quality. Therefore, organic fertilizer can promote the growth of crops and improve product quality, It is an important nutrient source for crops.

The test results of chicken manure organic fertilizer equipment manufacturers show that long-term application of organic fertilizer can not only significantly improve soil microbial biomass, diversity and soil enzyme activity, but also make the distribution of soil microbial community consistent with that of chemical fertilizer. The richness of beneficial bacteria in plants, such as Pseudomonas, bacillus, pseudobacillus, etc. The number of acidophiles in the environment increased, but the number of acidophiles in the environment decreased significantly. This is the fundamental reason for long-term application of organic fertilizer to inhibit soil acidification.
Household organic fertilizer processing equipment actually refers to a production line with relatively small annual productivity and low technological requirements. Simple organic fertilizer production line equipment only needs fermentation Tipper and crusher. The finished product is powdered organic fertilizer. If the fermentation site conditions are limited, the organic fertilizer fermentation tank can also be selected. If the site conditions are OK, the fermentation tank is not required, and an investment of 30000-50000 yuan is enough.

If the organic fertilizer production line is put into operation, it needs to include some supporting equipment. Today, the organic fertilizer production line manufacturers will tell you what they need
One. The bio-organic fertilizer production line requires a complete set of production equipment, but different production line configurations require different equipment to be combined.
1. High configuration: chicken manure dehydrator, fermentation turning machine, semi-wet material crusher, horizontal mixer, organic fertilizer granulator, dryer, cooler, drum screening machine, coating machine, packaging equipment, belt conveyor Wait.
2. Medium configuration: semi-wet material pulverizer, horizontal mixer, granulator, dryer, cooler, drum screening machine, packaging equipment, belt conveyor, etc.
3. Low configuration: semi-wet material crusher, horizontal mixer, granulator/drum screening machine, packaging equipment.

According to the fertilizer granulation process stage, the granular organic fertilizer production line is divided into ① crushing process; ② fermentation process; ③ stirring and mixing process; ④ granulation process; ⑤ drying process; ⑥ screening process; ⑦ coating process; ⑧ packaging process. The process flow of powdery organic fertilizer includes the above-mentioned ① crushing process; ② fermentation process; ⑧ packaging process.
Two. So what conditions are needed to build a small organic fertilizer plant?
1. The construction of a small-scale organic fertilizer production line must meet the requirements of environmental protection policies. Environmental protection is not only the desire of the people, but also the policy needs of the development of agriculture and animal husbandry for environmental protection.
2. The types of raw materials and types determine the detailed equipment used in each process stage, which affects the equipment investment price.
3. The scale of production. The annual output of small organic fertilizer equipment from 3,000 tons to 20,000 tons determines the capacity requirements of the equipment, which affects the price.
4. The recycling of resources mainly relies on the recycling and utilization of various agricultural wastes, such as first making fuel and electric energy raw materials, and using the biogas residue as organic fertilizer raw materials.
5. Other uses of the small-scale organic fertilizer production line process can be used as feed.
6. Factory site: It is necessary to determine the size of the production site and site size investment according to the planned production scale.

At present, the ground running crawler compost turner is a fertilizer making mode which can save civil engineering and human resources. It is necessary to pile up the materials into long strip stacks, and the organic fertilizer compost turner shall regularly agitate and crush the materials to decompose the organic matter under aerobic conditions. It also has the function of crushing, which greatly saves time and labor, significantly improves the production efficiency and product quality of the organic manure production plant, and greatly reduces the cost. When the dumper works, it can effectively mix sludge, sticky chicken manure and other materials with bacteria and straw powder. It creates a better aerobic environment for material fermentation. It is not only faster than deep tank fermentation, but also effectively prevents the production of hydrogen sulfide, amine gas, indole and other harmful and malodorous gases in the fermentation process, which meets the requirements of environmental protection.

The operation principle of crawler compost turner is as follows:
1. One part of the power of the diesel engine is mainly output, which is driven by the belt pulley deceleration drive; the other part of the power is output by the power box of the diesel engine to drive the hydraulic pump. Hydraulic pump, cylinder lifting cylinder, diesel engine mechanism, cylinder and crawler driving motor constitute a hydraulic circuit system to realize the lifting and lowering of the tipping cylinder, the main force of the diesel engine to drive the cylinder to work and stop, and the self-propelled of the equipment.
2. When the fertilizer production machine is working, the operator in the cab starts the engine and controls the hydraulic valve group to realize the following commands: operate the “walking motor” valve rod to make the machine move forward, backward and turn left and right; operate the “cylinder lifting cylinder” valve rod to make the cylinder be placed in the reactor body at a suitable height from the ground, and lift the cylinder to a certain height to facilitate the machine to quickly read, walk and transfer the working place Operate the valve rod of “engine clutch cylinder” to realize the rotation and stop of the roller; operate the valve rod of “traveling motor speed change” to realize the high and low speed dual gear state switching of the machine.
3. The left and right sections of the oil in the tipping drum are composed of spiral and middle straight line. The rotating spiral drum will close the triangular strip stack materials to the middle, and at the same time, the materials will be turned back with the rotation of the drum, so as to realize the full mixing of the top material and the internal material, the full contact between the material and oxygen, and the hot gas in the stack will be exposed. So as to realize the material mixing, ventilation, aeration, dumping, to achieve the purpose of composting fermentation.

The equipment of organic fertilizer production line can be used for the process of organic wastes such as livestock manure, sludge waste, filter sludge of sugar factory, dregs cake and straw sawdust. It is widely used in fermentation and moisture removal in organic fertilizer plants, compound fertilizer plants, sludge waste plants, horticultural fields and Agaricus bisporus planting plants.

Preparation work before using the organic manure production:
1. Build two 1.5-1.8m high, unlimited length, 2-10M between the two walls.
2. Set light track on the wall.
3. The track is equipped with self-propelled tilting machine which can move forward and backward, left and right, up and down.
4. Production of organic fertilizer: mixing livestock and poultry manure with microbial fermentation agent or fermented old materials, turning the materials in the tank once a day with a speed of 2-5M / min, which plays the role of oxygen and material. Fresh animal manure enters the tank from one side and moves to the other side of the tank continuously by the flipper to form decomposed organic fertilizer. It takes about 7 days in summer and 15 days in winter.
There are two steps to process commercial organic fertilizer in the organic fertilizer production line: early fermentation and treatment part and deep processing granulation part. Organic fertilizer equipment needs fermentation compost windrow turner, crusher, mixer, organic fertilizer granulator, dryer, cooler, screening machine, coating machine, packaging machine, conveyor and other equipment. 

Sheep manure is rich in nutrients, which can be easily decomposed into effective nutrients that can be absorbed and utilized by crops, but also has slow effect nutrients that are not easy to decompose. Organic manure production line has a good effect on improving the geology of alkaline land and barren land and increasing crop yield. The raw materials of sheep manure organic fertilizer are easy to obtain. Nowadays, there are large-scale breeding in various places, and the resources of sheep manure are also very rich. Using sheep manure to produce organic fertilizer can solve the big problem of environmental pollution, and produce a large number of sheep manure organic fertilizer, which can also bring economic benefits.

Sheep manure organic fertilizer production machine includes crushing process, screening process, granulation process, drying, cooling process, particle screening process, and finally to the packaging process, during which the belt conveyor is connected.
1. The recovered sheep manure directly enters the fermentation area. After one fermentation and two aging stacks, the odor of livestock and poultry manure is eliminated. At this stage, fermentation strains can be added to decompose the crude fiber, so that the particle size requirements after crushing meet the particle size requirements of the fertilizer granulator.
2. Crushing the fermented materials that have completed the second aging and stacking process and enter the mixing mixer. Before mixing, according to the recipe, add N, P, K and some other trace elements to the mixing mixer to start mixing.
3. Transfer the mixed materials to the granulator, granules pass through the dryer and enter the cooling machine, the materials will be sieved after reaching normal temperature, and the particles that meet the requirements will enter the coating machine to wrap the coating film and start packaging, which does not meet the requirements. The granules are crushed by the crusher and then returned to the granulator to continue granulation.
4. Automatic packaging of finished products.

The main production steps of powdery organic fertilizer production line are premixing, turning over and refining. The equipment configuration of powdered organic fertilizer is simple and the investment cost is low. For the small-scale powdered fertilizer production line from raw material fermentation to finished product packaging and warehousing, the fertilizer production machine is about 60000-70000 yuan.
Processing and production of 30000 T / a powdery organic fertilizer production line

1. Heap fermentation
The trough type compost turning machine is used to overturn the strip pile. When the temperature rises to above 55 ℃, turn the pile every 1 ~ 2 days. After fermentation at 55 ℃ for 10 ~ 15 days, put away the pile. (the purpose of turning the pile is to promote the evaporation of water, the entry of oxygen into the pile, and the entry of bacteria into the pile for rapid propagation and fermentation.)
2. Material crushing
Fermented materials can not be sold directly as commodities, because long-term stacking will cause caking and other phenomena. At this time, the remaining bulk materials need to be finely crushed by a high moisture material crusher to obtain powdered organic fertilizer. (for the early stage fermentation of the powder fertilizer production line, in order to speed up the fermentation process, the auxiliary materials can be added to the crushing fertilizer production machine for crushing.)
3. Screening and classification
In order to improve the appearance, get powdery organic fertilizer, re screening, get uniform powdery materials can be packaged. After the operation according to the above steps, the pure powdery organic fertilizer will be formed after being screened by the drum screening machine.
4. Finished product packaging.
The powdered organic fertilizer can be directly put into storage and sold after being packaged by the automatic packaging scale.

The decomposition of organic fertilizer in ten soils can effectively improve the physical and chemical properties of the upper soil, improve the soil tillage, and improve the soil’s ability to retain water and fertilizer, which is conducive to the high and stable yield of crops. After the organic fertilizer enters the soil, it is decomposed by microorganisms and transformed into various humic acid substances. It combines with clay and calcium ions in the soil to form an organic-inorganic complex, which can promote the synthesis, transportation and accumulation of substances in plants and enhance the activity of enzymes. At the same time, humic acid material has good complex adsorption performance, which can adsorb heavy metal ions in the soil, prevent them from entering the plant, and reduce the toxicity to crops. Due to the loose and porous humus, it can change the loose state on the sand, and improve the looseness, water holding capacity and aeration of the soil.

Organic fertilizer equipment is developed for ecological and green organic industries. It is suggested to use organic fertilizer equipment to treat chicken manure, reduce fertilization and improve the environment. Applying organic fertilizer in intensive agriculture is the only way to fertilize soil. However, modern farmers no longer like to use traditional agricultural fertilizers. The development of commercial organic fertilizer industry has become a new fertilizer industry in China. Long term application of chemical fertilizers will harden the soil How to solve the problem of soil compaction and improve soil quality,

The core equipment of household organic fertilizer equipment is fermentation related equipment. Therefore, it is sufficient for this small household organic fertilizer processing equipment to use single trough Tipper and stacker. Scope of application of this type of organic fertilizer fermentation equipment: This machine is widely used to produce organic fertilizer by biological fermentation with animal manure, urban organic waste and crop straw as raw materials. It covers a small area. As long as the temperature is not very low, the fermentation can be carried out.