npk fertilizer production line – Page 274 – fertilizer production line

double roller granulator is applicable to various NPK fertilizer production lines

Written by fertilizer production line on January 7th, 2023.

The rotary drum granulator can form powder materials through wet granulation process, which is suitable for the production of various NPK fertilizers.

Through the use of steam, the drum granulator improves the temperature and viscosity of the material, so that the moisture content of the material can be reduced in the pelletizing process, thus reducing the drying load, and the liquid phase distribution of steam is more uniform than that of adding water. Only when the liquid phase of the material is insufficient and the material is unstable, water can be added as a supplementary means.

The design of compound fertilizer production by rotary drum granulator is that steam pipe is buried in the material bed, and sprinkling water pipe is arranged above the material bed. Under the condition of stable production and supply, saturated steam can provide heat and part of water to humidify materials.

In the process of NPK production line treatment, we have encountered that due to unreasonable installation of steam nozzle and uneven distribution of material liquid phase, the place where there is more liquid phase of material will stick into big ball, and where there is insufficient liquid phase, the material is difficult to form ball, which affects the formation of particles. In view of this situation, we can increase the steam nozzle to increase the steam receiving area of the material.

What are the advantages of chicken manure organic fertilizer production line in processing fertilizer

Written by fertilizer production line on January 7th, 2023.

At present, the actual utilization rate of chemical fertilizer in China is only 30% – 45%, even lower in some regions! After the application of organic fertilizer, the beneficial biological activity improves the soil structure, increases the soil water and fertilizer conservation capacity, thus reducing nutrient loss, and increasing the effective utilization rate of chemical fertilizer to more than 50%. It can also reduce the amount of chemical fertilizer and the cost of fertilization. Since the 1970s and 1980s, the UK, France and Japan have reduced the use of pesticides and fertilizers. Organic fertilizer is the main fertilizer. The use of chemical fertilizers and pesticides has been greatly reduced. The grain output has increased and the quality is much better than before. Therefore, the fertilization method of “giving priority to organic fertilizer, supplemented by chemical fertilizer” is a reasonable fertilization method at present!

More and more farmers are looking for ways to produce organic fertilizer as the organic movement continues to grow. While there are many commercial products available, some farmers are choosing to make their own fertilizer using organic production equipment.

There are a few things to keep in mind when using organic fertilizer production equipment. First, it is important to choose the right equipment for your needs. There are a variety of organic fertilizer production systems available, so it is important to select the one that best fits your operation.

Second, it is important to follow the manufacturer’s instructions when using the equipment. This will ensure that you are using the equipment properly and that you are getting the best results.

Finally, it is important to monitor the organic fertilizer production process carefully. This will help you troubleshoot any problems that may arise and make sure that the fertilizer is being produced correctly.

Maintenance method of batching control equipment in npk fertilizer production line

Written by fertilizer production line on January 7th, 2023.

The electronic batching scale is used to mix various materials in NPK production line, so that the chemical fertilizer is allocated in proportion to meet the characteristics of crop fertilizer demand. So how to maintain the batching scale and electronic control part?

1. The control room should be clean, dry and ventilated. It is better to install air conditioning to keep the indoor temperature constant;

2. After each shutdown and restart of the system, the host and channel instrument should be powered on and preheated for 15min before putting into operation;

3. Observe the pointer of the milliammeter. Under heavy load, it should not exceed 10mA. Ensure the uniform output of materials and facilitate the processing of fertilizer granulator;

4. Maintain the pre-pressure of the scale body. Normally, it is 1～2mA for no load (indicated by the pointer of the meter), and 6～8mA for heavy load, otherwise the sensor should be readjusted or replaced;

5. The sensor should be fixed on the mounting base, and the cable connecting the amplifier should not be loose;

6. The control cabinet should be fixed by embedded screws, and the shell should be grounded reliably (the grounding resistance is less than 4Ω);

7. There should be no vibration source, radiation source and strong electromagnetic source in the control room;

8. It is strictly prohibited to prevent tea cups, rice bowls and other objects on the control counter, and to prevent electric furnace and other heating equipment under the control cabinet;

9. Regularly clean the main engine, channel controller and other electrical appliances in the control cabinet to keep the interior clean;

10. After the batching system is shut down, if it is not used for a long time, all the power supplies of the main engine, channel instrument and electrical appliance shall be turned off; if the system is shut down for more than 15 days, the host and channel instrument shall be powered on and preheated for more than half an hour every 15 days to prevent moisture intrusion.

Correct operation of large organic fertilizer equipment in npk fertilizer production line

Written by fertilizer production line on January 4th, 2023.

How to operate fertilizer equipment correctly in NPK production line? For the operation of fertilizer production equipment, people think that they are very experienced in operation, but in actual operation, all kinds of faults come from nonstandard operation. Incorrect use will cause problems with fertilizer equipment.

In order to avoid wrong operation, here summarizes the following methods to operate fertilizer machine correctly.

1. Operators should not wear gloves. When the fertilizer granulator is blocked, it is forbidden to put hands into the filler hopper.

2. Before starting the fertilizer equipment, it is necessary to check whether the connecting bolts of each part of the unit are tight, whether the tightness of the drive belt is appropriate, and whether the power line is in good condition. Whether the shafts are parallel.

3. After NPK production line is started, make the equipment idle for 3 minutes and check whether the operation sound is normal. It can only work after the machine rotates smoothly.

4. Do not stop the machine immediately after the work is finished, but idle for 3 minutes so that the materials in the machine can be completely discharged. Cleaning and maintenance shall be carried out after shutdown.

5. After 300 hours of operation of the fertilizer dryer, wash the bearings and change the oil.

6. During the work of the organic fertilizer and NPK fertilizer production line, pay attention to the operation of the dryer at all times, and feed evenly to prevent clogging, and do not overwork for a long time.

7. When the fertilizer dryer is running, the operator shall not leave the unit, and shall not disassemble the machine during operation to observe the working conditions in the drying room.

8. The fixed operation of heavy equipment such as rotary drum granulator, organic fertilizer granulator and dryer should be fixed on the cement foundation.

Benefits of automatic batching equipment in NPK production line

Written by fertilizer production line on December 29th, 2022.

The automatic batching equipment has the functions of automatic starting, automatic discharging and automatic zero position jumping, with high accuracy. In the fertilizer industry, the production of NPK fertilizer also needs a variety of raw materials, which requires the use of automatic batching scale. However, considering that fertilizer products are different from food and medicine, the accuracy requirements of batching scale are not strict, so the equipment cost of batching system is not so high, and it replaces manual batching.

Therefore, it is very convenient to configure such equipment in NPK production line. The mechanical conveyor belt is used for feeding and discharging.

Huaqiang automatic batching scale is suitable for the production of special organic fertilizer, bio organic fertilizer and NPK formula fertilizer, and the addition of a variety of trace elements and a variety of biological function bacteria. The raw material is proportioned and suitable for granulation by rotary drum granulator.

Features of fertilizer automatic batching system:

1. There are many kinds of ingredients: 2-8 kinds of materials can be mixed, and the mixed materials are suitable for fertilizer granulator processing;

2. Ingredients accuracy ≤±0.5%, packaging accuracy ≤±0.2%;

3. The formula can be changed at any time according to the user’s production needs;

4. With printing function, reports can be printed at any time;

5. With on-site or remote monitoring system function, connected to a large screen to display the current formula;

6. Small footprint (above-ground, semi-underground, underground), low power consumption, simple operation, easy maintenance, and lower investment costs.

7. The ingredients are accurate, precise, simple and convenient.

How much is an automatic batching system for an NPK production line? What are the models of the batching equipment? Can it be customized? If you want to know more about the use of automatic batching equipment, please contact us.

Precautions for operation of fertilizer dryer on NPK production line

Written by fertilizer production line on December 29th, 2022.

Whether it is organic fertilizer processed by the compost turning machine or NPK fertilizer, dryers are often used in the production and processing of fertilizer plants.

Precautions for installation of NPK production line of dryer

1. The machining surface of the two bearing bases of the fertilizer dryer is on the same level, the center distance tolerance is 1 mm, the non parallelism of the longitudinal center line is 0.5 mm, and the horizontal center line is 0.5 mm per meter.

2. The contact angle of the fertilizer dryer should be average, not less than 1-2 points per 50 “50mm, the contact surface between the hollow shaft and the bearing should be 90 ° – 100 ° and not less than 2 points per square inch, and the clearance between the shaft journal and both sides of the bearing of the fertilizer dryer is approximately the same. The granules formed by the fertilizer granulator incline from the drum dryer.

3. The mating surface of the cylinder flange of the dryer equipment and the front end cover should ensure good contact, no gaskets are allowed, and the tolerance of the two hollow shafts is less than 0.8mm. When the big gear ring of the fertilizer dryer and the cylinder end cover are connected and assembled and corrected, the thrust should be consolidated, and the positioning pin should be installed. The radial swing of the ring gear is not more than 0.5mm, and the axial swing is not more than 0.84mm.

4. When the lining plate device of drum dryer is installed, the end cover should be installed first, and the screws should be tightened evenly without water leakage. There should be no gap in the rubber lining of fertilizer dryer, and the gap should be blocked with sponge.

5. The center line of the pinion should be parallel to the center line of the big gear, and its deviation should not be more than 0.2mm per meter. The tooth top clearance is 1 / 4 module, the tooth side clearance is 1.06-1.8mm, the tooth surface contact area of the dryer is not less than 50% of the tooth length and 40% of the tooth height.

How to use organic fertilizer composter to ferment fertilizer raw materials

Written by fertilizer production line on December 29th, 2022.

In the production of organic fertilizer, fermentation of organic raw materials is the first step. The decomposed materials determine the quality of organic matter, so composting is also a very important link in the fertilizer production line. How to ensure the smooth fermentation?

1. When the fermentation tank is used for composting, ventilation and oxygen supply should be ensured at the bottom of the fermentation tank.

2. The results showed that the suitable height and width of the compost were 0.8-1.5 m and 1.5-2.0 m respectively. The length of the compost could be determined by the material yield. The small volume of the compost was not conducive to temperature rise fermentation and complete decomposition.

3. If the composting time is too long or the straw is too much, fresh manure should be added to adjust the fermentation.

4. Cover the compost pile to avoid the compost on the air dried surface can not be completely fermented.

5. Naturally fermented compost needs to be adjusted accordingly before it can undergo secondary fermentation. The compost turning machine used in the fermentation process can improve the fermentation efficiency.

Troubleshooting of bucket elevator in NPK compound fertilizer production line

Written by fertilizer production line on December 29th, 2022.

Bucket elevator is used as the conveying equipment of organic fertilizer production line and npk blended fertilizer. How to deal with failures in the application process?

1. Aiming at the chain hook fracture problem of bucket elevator, the staff should lengthen the distance of the chain hook wire during maintenance, and add a reinforced base plate at the fixed part of the chain hook when installing the hopper, and weld the two parts together, so as to form a relatively complete chain link. This can not only reduce the occurrence of the chain hook fracture to a great extent, but also improve the safety One step to ensure the strength of the chain hook.

2. In view of the situation of the upper sprocket slipping, before NPK production line work, the relevant staff must check the situation of the sprocket of the elevator, and try to use the anti-skid sprocket as far as possible. The upper sprocket can be processed to form a chain nest shape, which can greatly reduce the occurrence of the sprocket slipping, and the transmission efficiency of the bucket elevator can also be effectively improved .

3. The bucket elevator transports the granules formed by the fertilizer granulator. In view of the situation that the materials stick to the wall in the bucket elevator shell, the shell situation must be fully considered when selecting the conveyor.

How to select appropriate equipment manufacturers for NPK fertilizer production line

Written by fertilizer production line on December 29th, 2022.

With the development of chemical fertilizer industry, NPK fertilizer equipment industry has developed rapidly in recent years, which has driven the development of the industry to a certain extent. NPK production line has been developing steadily. At present, the technological level of the world is to promote the development of numerical control technology by production as the mainstream, and the future development will be the same.

On the basis of further improving precision, efficiency, automation, intelligence and networking, our factory has gradually transformed fertilizer equipment into processing unit and cutting-edge flexible manufacturing system. At present, the fertilizer production equipment industry has entered the stage of scientific development and technology first, China’s international influence continues to heat up, and the industrial technology level is further improved. As our products are closely linked with strategic new industries, with the advantages of high efficiency, energy saving and high cost performance, our exports to developed countries are mainly at the middle and low end, and this part of consumer demand is rigid. Therefore, there is still a large market space for the development of fertilizer equipment industry.

Facing the huge demand of agricultural development, fertilizer granulator equipment manufacturers have the responsibility to continuously develop products with better quality, lower price and more suitable for recycling. If we want to process fertilizer into high quality commercial fertilizer, we must carry out granulation.

Our granulation equipment includes disc granulator, rotary drum granulator and roller extrusion granulator. Because different organic fertilizer components are different, the organic fertilizer particles produced are different, and different soil requires different fertilizer particle size. Granulator solves this problem, and can produce organic fertilizer with different particle size and shape according to different needs.

Model Selection of Organic Fertilizer Granulator

Written by fertilizer production line on December 29th, 2022.

The difference in the selection of organic fertilizer granulator models lies in the selection of appropriate granulation methods according to the use requirements of materials. This is just a big general term. There are subdivisions and branches under it. It is mainly divided into dry method and wet method:

Dry process mainly refers to products with relatively low water content. Generally, water content below 10% is a zero limit. (There are also few materials that can reach 16%, for example, some materials only carry crystal water.) Most of the particles produced by dry granulation are irregular particles (for example, ordinary granular potassium fertilizer) or the more common shape is similar to small gravel. With the current industrial upgrading and increasingly strict environmental protection requirements in China, many chemicals and building materials need granulation.

The main index of wet granulation is the material with a water content of more than 20%. There are various equipment and methods for wet granulation. For example, disc granulation, drum granulation and spiral granulation have been carried forward many years ago, and have been greatly improved by increasing the use environment and processing requirements of different materials. For example, the particle size of relatively popular organic fertilizers over the years ranges from 1mm to 6mm. These methods were adopted.

Compared with wet granulation, dry granulation in organic fertilizer granulator consumes less energy, is more environmentally friendly, does not require drying, does not add water and binder, and does not change the properties of materials; Compared with wet granulation, these are also several advantages of dry granulation. It is more suitable for industrial production.

In another case, some materials require relatively small particle sizes. Products between dozens of meshes and 100 meshes can also be reduced by airflow, spray and rapid drying.