fertilizer production line

The BB fertilizer (blended fertilizer) production line can accurately produce customized formula fertilizers to meet the needs of different soils and crops with a flexible combination of equipment. Its core equipment has its own unique uses.

The batching system is the “brain” of the production line. The automatic batching system is equipped with an intelligent control system, which accurately adjusts basic raw materials such as nitrogen, phosphorus, potassium and trace elements according to the preset proportions during production. The sensor monitors the amount of material discharged in real time and dynamically adjusts the conveying speed to ensure that the measurement error of each raw material is extremely small, ensuring the balance of fertilizer nutrients from the source and meeting the precise needs of crops for specific nutrients.

The mixing equipment is the key. The BB fertilizer mixer fully mixes the prepared raw materials to evenly blend the different ingredients, avoid local nutrient unevenness, and ensure that the quality of each fertilizer grain is consistent.

The screening equipment is responsible for “checking”. The vibrating screen removes the lumps or impurities that may be produced after mixing to ensure that the fertilizer particles are uniform in size. The screen angle can be flexibly adjusted to adapt to the characteristics of different raw materials to ensure that the output fertilizer has a neat appearance, which is convenient for uniform spreading during mechanized fertilization and can improve the synchronization of nutrient release.

The packaging equipment is finished. The automatic quantitative packaging machine quickly completes bagging and sewing. The metering is accurate and efficient. It is suitable for packaging requirements of different specifications and is convenient for storage and transportation.

The entire set of production line equipment is smoothly connected, from raw materials to finished products, and the formula can be flexibly adjusted to switch to produce different types of BB fertilizers. Choosing this set of equipment can easily achieve efficient and accurate BB fertilizer production and seize the market opportunity of customized fertilizers.

The combined application of organic fertilizer and chemical fertilizer can improve the utilization rate of fertilizer. Chemical fertilizer has high nutrient content per unit, few components and quick release, belonging to quick acting fertilizer; Organic fertilizer contains a lot of nutrients, but the relative content is low, and the release is slow. It is a long-term fertilizer. In order to maintain the self-sustaining ability of nutrients and soil fertility, and strengthen the recycling and reuse of soil nutrients, organic fertilizer and chemical fertilizer should be applied in a reasonable way to complement each other, so as to combine the long and short fertilizer effects, which is more conducive to the absorption of crops, provide nutrients for crops, and improve the utilization rate of fertilizers.

Organic fertilizer equipment makes agriculture more and more green. For the farm, if the chicken manure, pig manure and other excrement are not treated in time, it will cause great pollution to the environment, especially to the surrounding air and soil, and bring trouble to the surrounding residents. In fact, animal manure is a good organic fertilizer. Processing animal manure into efficient organic fertilizer through organic fertilizer equipment can increase income while protecting the environment!
Organic fertilizer equipment has truly realized the development of agricultural cycle. The new organic fertilizer production line technology is more conducive to the harmless treatment of agricultural organic wastes by using bio organic fertilizer equipment. For the fermentation treatment of organic manure compost, the organic manure equipment is used to treat organic manure, which does not necessarily need livestock manure, chicken manure and pig manure. Wheat straw and corn straw mixed farm manure, pig manure and pig manure can also be added, and the organic manure production equipment is used for harmless treatment. Microbial organic fertilizer fermentation bacteria are added for composting fermentation, and the organic fertilizer granulator produces microbial organic fertilizer. The organic fertilizer production equipment is an ideal harmless treatment method for agricultural wastes.

Users who know and are familiar with the organic fertilizer production line can probably tell how many parts the organic fertilizer production line consists of, but it seems a bit vague to friends who are new to this industry. Today Zhengzhou Huaqiang Heavy Industry will share with you the organic fertilizer production line. What are the parts?
The pellet machine part of the organic fertilizer production line equipment, the core part of the organic fertilizer production line equipment is granulation, so the fertilizer pellet machine is indispensable. The model selection of the pellet machine is determined according to the user’s output.

The other parts of the organic fertilizer production line equipment, after the granules are machined, are conveyed to the disc shaping machine through a belt conveyor to shape the granules, and the granules have reached the perfect spherical shape of organic fertilizer granules. For users in need, we will be at the end design a packaging link to directly package the final finished product, which has perfectly realized the automatic production of the entire fertilizer granulation process.
The crushing part of the organic fertilizer production line equipment. In view of the diversity of users’ raw materials, our organic fertilizer production line equipment is designed with a crushing part. In the process of equipment sales, we found that many users used relatively dry chicken manure or pig manure as raw materials, and some users even mixed some other materials to reduce the production cost of organic fertilizer. And we know that materials with too large diameter cannot be directly granulated. Therefore, before granulating, we need to pulverize the raw materials to achieve the granulation effect, and the pulverized materials can enter the organic fertilizer granulator. Of course, users with sufficient material fineness can omit this link when designing organic fertilizer equipment.
Drying part of organic fertilizer production line equipment. The prerequisite of the granulation mechanism is that the humidity of the material should be controlled below 25%. Therefore, for some raw materials with an initial humidity above 25%, they should enter the drying process first, and then enter the granulation mechanism after the dried material reaches the corresponding humidity. Of course, users with sufficient material humidity can omit this link when designing organic fertilizer equipment.

When we use the organic fertilizer production line, improper operation may cause agglomeration, which is very troublesome to deal with. Today, the organic fertilizer production line manufacturers come to everyone to talk about how to avoid agglomeration.

The longer the fertilizer is placed, the easier it is to agglomerate, and the shorter the storage time, the less likely it is to agglomerate. In order to prevent agglomeration from occurring, we should pay attention to the following aspects in the fertilizer granulation process:
1. Reasonable selection of raw materials: that is, we choose raw materials that are not easy to agglomerate as our raw materials, and choose the materials to be as dry as possible.
2. The problem of agglomeration of fertilizer generally occurs in the process of fertilizer processing and transportation. It is mainly caused by the moisture absorption of the microscopic fertilizer crystal grains, the surface dissolution, evaporation and recrystallization. In this process, the formation of crystal bridges causes small particles to become large particles agglomerate; the agglomeration problem is mainly related to materials (raw materials for fertilizer production), humidity and temperature, external pressure and storage time.
3. Add some anti-caking agents: they play a role in breaking the bridge, and the organic fertilizer production line can also add some surfactants to prevent agglomeration.
4. Adopt reasonable packaging: prevent squeezing. The packaging materials are mainly to prevent moisture absorption and ventilation. Preventing excessive squeezing during transportation and storage can also effectively prevent the problem of agglomeration. Granulation technology by organic fertilizer granulator can prevent agglomeration: because the contact area between the pellets of the round pellets is small, it is not easy to crystallize and agglomerate, so if conditions permit, granulation is a good method to prevent agglomeration.

Since the organic fertilizer pellet machine was launched, it has maintained a very high sales volume. Zhengzhou Huaqiang Heavy Industry Machinery specializes in the production of various organic fertilizer granulators, ball granulators and other equipment, with wide applicability of raw materials and uniform and full granulation. So why is the organic fertilizer pellet machine so popular? Let’s briefly introduce to you.
The organic fertilizer granulator machine can turn crop straw and waste into green and pollution-free ecological feed for livestock breeding; livestock and poultry manure, urban and rural household garbage and other wastes can be quickly turned into high-efficiency bio-organic through the organic fertilizer pellet machine Fertilizer enters green planting.

The organic fertilizer pellet machine has the characteristics of beautiful appearance, simple structure, first operation and maintenance, safety and reliability, small size, light weight, etc., users do not need special training and learning, and can be operated and used after a glance at the manual; due to low power and high output It is an ideal equipment for small and medium-sized enterprises to start businesses in biological fertilizer plants, feed plants, farming and animal husbandry plants, sewage treatment plants, townships, villages, and villages. The organic fertilizer pellet machine has strong anti-superpower ability in the fertilizer granulation process of pellets; even in the car is not stuffy even when it is fully loaded.
The organic fertilizer pellet machine produced by Zhengzhou Huaqiang heavy Machinery has the characteristics of one machine for multiple purposes. After the fertilizer production period, it can produce feed, which solves the problem of half a year of idleness of one machine; the water content of the finished pellets of this machine is 17%, and the drying process is not required. Bagging and storage, saving a lot of money and manpower.