A complete analysis of the application fields of cage crusher

Due to their unique pulverizing mechanism and outstanding performance, cage crushers play an indispensable role in numerous industries and have a wide range of applications.

In the building materials industry, brick and tile factories often use cage grinders to process soft and brittle materials such as shale, industrial slag, and dry clay. After these materials are crushed by cage grinders, a high proportion of fine powder particles is produced, which is crucial for brick forming.

The chemical industry is also an important application for cage crushers. They can grind medium-hard chemical raw materials such as ammonium chloride and ammonium sulfate, ensuring that these raw materials can fully participate in subsequent chemical reactions, thereby improving the production efficiency and quality of chemical products.

In compound fertilizer production, cage crushers are also indispensable for the pulverization of fertilizer raw materials such as urea. This pulverization of raw materials like urea facilitates the even release of nutrients in the fertilizer, enhancing its effectiveness.

In addition, in the production of organic fertilizers, cage crushers can crush organic waste such as sheep manure and straw, so that these wastes can better participate in the fermentation process and be converted into high-quality organic fertilizers, providing a green and environmentally friendly source of fertilizers for agricultural production, helping to improve soil and the healthy growth of crops.

Advantages and applications of the flat die granulator

The flat die granulator offers significant advantages, with the larger pressure wheel being a key feature. This larger pressure wheel also increases the bearing’s ability to withstand pressure, making the equipment more stable and reliable, and reducing failures caused by pressure. Furthermore, the larger pressure wheel prevents heat generated by extrusion friction from being transmitted to the bearing chamber, ensuring the bearing operates at a low temperature and preventing lubricant leakage, thus extending bearing life. Furthermore, the larger pressure wheel can be repaired two to three times, reducing maintenance costs and increasing project profitability, offering significant advantages over similar equipment.

The flat die granulator is suitable for a wide range of materials. In agriculture, crop straw, such as corn stalks, wheat straw, and rice husks, can be processed into biomass pellet fuel or organic fertilizer. In the domestic sector, some household waste, after sorting and processing, can also be used for pelletizing, achieving resource recycling. In industry, the flat die granulator can easily handle materials such as biofertilizer, coal, carbon black, kaolin, and stone powder, demonstrating its strong material adaptability.

Flat die granulators also play a positive role in environmental protection. On the one hand, they can process large amounts of agricultural and forestry waste, reducing environmental pollution and enabling resource recycling. On the other hand, by converting degradable materials into biodegradable plastic pellets, they provide a new approach to addressing white pollution, promoting the development of environmentally friendly materials and facilitating the achievement of sustainable development goals.

How to maintain the fertilizer granulator machine?

The organic fertilizer production line is generally divided into two processes of fermentation and granulation. The fertilizer granulator machine plays an important role in the whole organic fertilizer production process. The quality of granulation also affects the quality and shelf life of organic fertilizer granules, thus affecting the selling price.

In the NPK fertilizer production line, the fertilizer granulator machine plays an equally important role, which is very important for the production quality of fertilizer granules. Therefore, we usually need to do maintenance work.

fertilizer granulator machine

The fertilizer granulator machine is divided into a drum granulator, a tooth granulator, a flat die granulator, a disc granulator, etc. Although the working principle is different, the daily maintenance method is basically the same, as the equipment is really damaged, it is needed. Looking for professionals to come to repair, we do the purpose of daily maintenance of organic fertilizer granulator, which is to reduce and avoid equipment damage and affect the economic losses caused by organic fertilizer production operations. So how the organic fertilizer granulator should be maintained in daily use?

Fertilizer granulator machine maintenance method:
1. Keep the work site clean. Every time the organic fertilizer equipment is tested, the granulated leaves and the residual rubber sand inside and outside the granulating pot should be thoroughly removed, and the rubber sand and the fly-filled materials scattered and splashed on the organic fertilizer equipment should be cleaned. Wipe the machine surface exposed to the outside, apply anti-rust paint, and put on the corresponding cover to prevent secondary intrusion of dust.

2. The organic fertilizer equipment has no external oiling holes, and the gears and worm gears are lubricated with special butter for organic fertilizer equipment. The upper gear and the lower gear should be added with three times of butter per season. When refueling, the moving gear box cover and the transmission gear cover can be opened separately. Oil lubrication should always be dripped between the sliding gear box and the sliding surface of the bracket hinge. The worm gear box and bearing are shipped with the transmission butter, but the gearbox machine should be thoroughly cleaned once every one year of use, replacing all protective lubricants.

3. Always pay attention to the operation of the equipment, there should be no serious noise, and there should be no metal friction sound. If abnormality is found, stop using it immediately, check it, and use it after troubleshooting. If there is metal friction, check the gap between the organic fertilizer equipment.

4. Always check the standard gap between the devices.

5. When the equipment is overhauled, the working gap should be re-measured each time and adjusted several times to meet the standard before continuing to use.

6. If the device controller cannot be operated, check the power supply voltage, power socket, connection plug, etc., and check the internal fault of the controller.

Other article for reference:The working principle of the disc granulator in the fertilizer production line

How to choose cow dung organic fertilizer machine manufacturers?

The cow manure organic fertilizer production line can effectively reduce the eutrophication of surface water bodies caused by pollution, solve the environmental pollution caused by breeding industries such as cattle farms and other organic wastes, and lay a foundation for human consumption of green food and organic food. A good foundation is conducive to improving the safety and quality of agricultural products, and the ecological and environmental benefits are extremely significant.

organic fertilizer production machines

The cow manure organic fertilizer manufacturing process is using organic waste such as livestock manure to produce bio-organic fertilizer, pure organic fertilizer and organic inorganic fertilizer. The cow manure organic fertilizer equipment is characterized by fresh cow dung as raw material, after a series of processing and advanced technology, producing complete sets of production equipment of natural organic cow manure fertilizer.

The equipment is easy to operate, low in energy consumption and high in output. It adopts a new generation of high-efficiency granulation process, scientific and reasonable process, compact layout, and effectively solves the key technical problems, such as the organic raw materials are difficult to granulate of traditional granulation process, the addition amount is low, and the raw materials need to be dried and smashed treatment. The cow manure organic fertilizer equipment has stable operation, energy saving and no consumption, no three discharges, convenient maintenance, reliable operation and wide adaptability of raw materials. It can produce spherical pure organic fertilizer, organic inorganic fertilizer and biological organic fertilizer; the particles are round and uniform, smooth, good fluidity and high strength.

How to choose cow dung organic fertilizer production line equipment manufacturers? First, let us know what equipment is composed of cow dung organic fertilizer equipment?

Cow manure organic fertilizer equipment is divided into three configurations: low, medium and high:

Low configuration: semi-wet material pulverizer, horizontal mixer, fertilizer granulator machine, drum sieving machine, packaging equipment.

Medium configuration: semi-wet material pulverizer, horizontal mixer, fertilizer granulator machine, dryer, cooler, drum sieving machine, packaging equipment, belt conveyor, etc.

High configuration: chicken manure dehydrator, fermentation compost turner machine, semi-wet material crusher, horizontal mixer, fertilizer granulator machine, dryer, cooler, drum sieving machine, coating machine, packaging equipment, belt conveyor, etc.

The quality of organic fertilizer equipment directly affects the level of efficiency. Therefore, when we choose the cow manure organic fertilizer machine manufacturers, we must not blindly choose, we must choose strong and responsible manufacturers. It is not easy for customers to earn every penny. It is also necessary to carefully select the equipment that is more suitable for them and find a manufacturer of organic fertilizer production lines with excellent technology and good after-sales service.

Other article for your reference:Pig manure organic fertilizer production equipment