Application of Double-screws Turning Machine in Organic Fertilizer production line

As a new type of compost turner machine, Double-screws Turning Machine is widely used in animal manure organic fertilizer production and bio-organic fertilizer production. It is the core equipment of aerobic dynamic composting, and it is based on the organic Fertilizer manufacturing process and NPK fertilizer production machinery equipment family. The unique mechanical design and practical mechanical properties are rapidly multiplying, and it is the best substitute for replacing the manual and forklift materials. It is the mainstream product of the pre-fermentation application of organic fertilizer production line and biofertilizer project.

compost turner machine

The Double-screws Turning Machine comprises a traverse device, a traveling device and a tumbling device, wherein the tumbling device comprises two reducers fixed to the frame, a screw shaft connected to the respective reducer via a coupling member and fixed with a spiral blade. When the device is walking on a specific track, the screw shaft will no longer work, and the screw shaft will automatically rotate to move against the work when walking to the effective work surface. The fermentation rate is increased, the compost is rapidly decomposed, the odor is prevented from being generated, and the fermentation time is shortened.
Double-screws Turning Machine performance characteristics:

  1. Fully stir the doping to make the material meet the granulation demand quickly.
  2. Due to the large stacking force, the material is supplemented with more fresh air, which helps the aerobic microbial fermentation to heat up, and constitutes a process of high-temperature exchange, which helps all kinds of beneficial micro-bacteria to develop and multiply in the temperature range where it adapts.
  3. The turner system can process the material into small clumps, making the thick and dense material pile loose and elastic, and forming a suitable porosity.
  4. After the raw materials are turned over and fermented, there is certain water content. The consumption of raw materials by a large amount of microorganisms generated after turning over the piles will also release the water in the carrier. Therefore, as the fertilizer process reduces water, in addition to the evaporation of the heat transfer composition, the turning machine flips the raw materials to form a forced water vapor volatilization.

5. Achieve special requirements for the composting process. For example, the breaking of the raw material, the shape of the raw material pile or the quantitative shift of the raw material is achieved. As one of the important equipments in the fermentation equipment and organic fertilizer production process, the turner has been at the forefront of the development of the times, making great contributions to the organic fertilizer production line and biofertilizer project

Instructions for making chicken manure organic fertilizer

The feces in the farm is a major problem that plagues the farm to solve the environmental pollution at this stage, therefore, we can only solve the pollution angle, to achieve the purpose of waste utilization, through decades of continuous exploration and research, Zhengzhou Tianci Heavy Industries summed up the most effective method of producing organic fertilizer from animal waste fermentation, this will not only convert waste into usable energy but also solve the pollution caused by aquaculture.

chicken manure organic fertilizer production line

Chicken manure contains a large number of microbial harmful bacteria, absolutely cannot be directly applied, and must carry out deep high temperature fermentation. The purpose of certain fermentation is mainly two, one is to kill harmful bacteria, and one is to not fully digest the substance organic, increase the actual organic matter content.

Fermentation is mainly in the ground stacking or fermentation tank, that is, chicken manure stacked in the fermentation tank, the best at the same time to add the appropriate amount of fermentation bacteria, the use of a compost turning machine stirring evenly, usually fermentation time of 12-15 days.

After deep fermentation of chicken manure, it’s dried and crushed. The chicken manure after crushed can be directly applied, but is only called the traditional farm fertilizer, cannot be called commodity organic fertilizer.

However, if you want to make commercialized organic fertilizer, i.e. implement the NY525-2011 standard. According to this standard, the total content of NPK must be greater than or equal to 5%, organic matter must be greater than or equal to 78%, water is less than or equal to 30%, and the PH value is 5.5-8.0. Of course, there are other requirements, such as heavy metal content cannot exceed the standard, tick egg mortality and E. coli value, etc. need to meet the standard. Only meet the above requirements are qualified organic fertilizer. In terms of appearance, commodity organic fertilizers are divided into powder and particles. If you want to produce grain-forming commodity organic fertilizer, but also need to use fertilizer granulator for granulation, organic fertilizer granulation production equipment generally uses a disc granulator machine. Others have rotary drum granulator machine, etc.

Our company is specialized in the organic fertilizer production line, the production of fertilizer equipment are: compost turning machine, crusher machine, blender, fertilizer granulator machine, etc., welcome to inquiry