Market Development Trends of Organic Fertilizer Granulating Machines

Against the backdrop of agricultural green transformation, the organic fertilizer granulating machine market is booming, driven by multiple factors, including policies, technology, demand, and competition.

Policy-Driven Market Expansion: The Chinese government prioritizes sustainable agricultural development and environmental protection, issuing a series of favorable policies. These documents advocate the use of organic fertilizers to reduce reliance on chemical fertilizers. Financial subsidies and tax incentives are used to reduce investment costs for businesses, attracting more companies and boosting demand for granulating machines. Some regions offer construction subsidies for organic fertilizer production facilities and purchase subsidies for farmers, boosting demand for organic fertilizer production lines and driving market expansion.

Technological Innovation Drives Upgrading: Technological innovation is the core driving force behind the development of granulating machines, which are moving towards intelligent, automated, and environmentally friendly technologies. Modern granulating machines are equipped with variable frequency speed control systems, enabling real-time parameter adjustment to improve efficiency and quality. Some equipment incorporates online monitoring devices to ensure product consistency. Furthermore, continuous innovation is being made in energy conservation and consumption reduction, utilizing wear-resistant materials and optimizing transmission structures to reduce energy waste and pollution. Growing and Diversifying Market Demand: Consumers are becoming increasingly aware of food safety and environmental protection, favoring green agricultural products and driving demand for organic fertilizers. Different soil and crop requirements for organic fertilizers in different regions are driving companies to develop a wide range of granulation machines of varying types and specifications. The large-scale development of agriculture is driving strong demand for efficient, high-capacity equipment from large growers and businesses, driving market expansion.

The competitive landscape is continuously evolving: Growing market demand is attracting numerous players, intensifying competition. Companies are increasing R&D investment to enhance product performance and focusing on branding and after-sales service to strengthen customer loyalty. Cross-industry and cross-regional collaborations are frequent, and resource integration is driving industry upgrades, providing users with more high-quality, cost-effective options.

Thanks to these multiple factors, the market for organic fertilizer granulation machines holds a promising future and will play a crucial role in the green development of agriculture.

How Cyclone Dust Collectors Work Efficiently

In the fertilizer production process, from raw material crushing and mixing to granulation and drying, large amounts of dust are generated at every stage. This dust not only contains active ingredients such as nitrogen, phosphorus, and potassium, but may also carry corrosive substances. Cyclone dust collectors, with their targeted design, are an ideal choice for dust control in fertilizer plants.

The cyclone dust collector’s process is precise and efficient, tailored to the characteristics of fertilizer dust. When the dust-laden airflow from the granulator outlet enters the cyclone dust collector, the tangential airflow design creates a strong rotation within the cylinder. Centrifugal force rapidly propels larger particles (such as unformed fertilizer granules) toward the cylinder wall, where they slide down the conical bottom into the dust hopper. These recovered particles can be reused in production, minimizing raw material loss. For smaller fertilizer dust particles, the optimized airflow trajectory prevents them from escaping with the purified airflow. Even the lighter organic fertilizer dust is effectively captured within the stable centrifugal field. Purified air is discharged from the top outlet, preventing dust pollution in the workshop.

Details specifically designed for the fertilizer industry make it even more practical. Considering the potential for fertilizer dust to absorb moisture and clump, the tapered bottom features a wide angle, coupled with a timed dust discharge mechanism to prevent dust accumulation and blockage. The interior of the cylinder is coated with an anti-corrosion coating to protect against acidic and alkaline elements in the fertilizer, extending the life of the equipment. In compound fertilizer production lines, it can simultaneously process mixed dust generated by different raw materials such as urea and monoammonium phosphate, achieving a consistently high purification efficiency of over 90%. In organic fertilizer production lines, it effectively captures light dust from fermented straw and manure, preventing odor and dust contamination.

Selecting the appropriate cyclone dust collector not only creates a clean environment in fertilizer production workshops, but also recycles effective raw materials and reduces costs.

How to make organic fertilizer step by step?

Organic fertilizer is the “nutritional cornerstone” of green agriculture. The scientific nature of its production process directly determines its effectiveness. The following details the standardized organic fertilizer production process to help you produce high-quality fertilizer.

Step 1: Raw Material Selection and Proportioning

Select organic raw materials such as livestock and poultry manure, straw, and mushroom residue, and sort them to remove impurities. A precise carbon-nitrogen ratio of 25-30:1 is precisely blended, for example, chicken manure and corn straw should be mixed at a ratio of 6:4. A composting agent is added to activate microbial activity.

Step 2: High-Temperature Fermentation

The mixed raw materials are fed into a fermentation tank and stirred 2-3 times daily using a compost turning machine, maintaining a temperature of 55-65°C. This temperature kills pathogens, insect eggs, and accelerates the decomposition of organic matter.

Step 3: Crushing and Screening

The composted material is crushed to an 80-mesh fineness using a chain crusher, then passed through a vibrating screen to remove impurities and ensure uniform particle size. Achieving the required fineness increases the fertilizer’s contact area with the soil by 30%, improving crop absorption efficiency.

 Step 4: Granulation and Drying

A disc granulator is used to granulate the powder into 3-5mm granules. The powder is then dried (60-70°C) to remove excess moisture to less than 15%. A cooling system is also included, increasing granule hardness by 25%, reducing transportation losses.

Step 5: Coating

The dried and cooled granules enter the coating machine, where a specialized coating agent is sprayed onto the granules to form a uniform protective coating. Coating not only reduces moisture absorption and clumping during storage and transportation, but also controls nutrient release, extending the fertilizer’s effective life.

Step 6: Metering and Packaging

The coated product is automatically metered and packaged in 25kg bags. This fully mechanized process reduces manual contact and ensures product cleanliness.

Following this standardized process ensures that organic fertilizers meet national standards while achieving mass production and increased efficiency. Choose professional organic fertilizer production line equipment to enable high-quality organic fertilizers to contribute to sustainable agricultural development.   

How is NPK fertilizer manufactured?

NPK fertilizer, a compound fertilizer containing the three key nutrients nitrogen (N), phosphorus (P), and potassium (K), provides comprehensive nutrients for crops. Its production requires multiple precision steps.

First, the raw material pretreatment stage begins. Nitrogen fertilizer raw materials, typically urea and ammonium chloride, need to be crushed into a fine powder of 80 mesh or larger. Phosphate fertilizers, typically monoammonium phosphate and superphosphate, need to be de-agglomerated and ground. Potassium fertilizers, primarily potassium chloride and potassium sulfate, are screened and decontaminated before being crushed. The three raw materials are blended according to crop requirements. For example, a fertilizer specifically for corn might use a 15:15:15 ratio of nitrogen, phosphorus, and potassium.

Next, the mixing and granulation stages begin. The pretreated raw materials are thoroughly agitated in a mixer, and an appropriate amount of water or a binder (such as bentonite) is added to maintain a moisture content of 20% to 30%. The granules are then granulated using wet granulation equipment. Rotary drum granulators are commonly used for this process because they are suitable for large-scale production. The material is rolled and agglomerated within the drum to form granules with a diameter of 2-4 mm. Disc granulators are suitable for small and medium-sized production capacity, and the granule size can be controlled by adjusting the inclination angle.

After granulation, the granules are dried and cooled. They first enter a rotary dryer at 60-80°C to reduce the moisture content to below 5% to prevent clumping during storage. They are then cooled to room temperature in a cooler to prevent condensation during packaging.

Finally, they are screened and packaged. The cooled granules are classified by a vibrating screen. The fine particles are returned to the granulation stage for reuse. Qualified granules enter a film coating machine, where they are sprayed with an anti-caking agent, weighed, and packaged.

The entire process of the NPK compound fertilizer production line requires strict control of the raw material ratio and particle quality to ensure that the nutrients in the finished fertilizer are uniform and the strength meets the standards to meet the nutritional needs of different crops at different growth stages.    

Harmless treatment of agricultural organic wastes with bio organic fertilizer equipment

The combined application of organic fertilizer and chemical fertilizer can improve the utilization rate of fertilizer. Chemical fertilizer has high nutrient content per unit, few components and quick release, belonging to quick acting fertilizer; Organic fertilizer contains a lot of nutrients, but the relative content is low, and the release is slow. It is a long-term fertilizer. In order to maintain the self-sustaining ability of nutrients and soil fertility, and strengthen the recycling and reuse of soil nutrients, organic fertilizer and chemical fertilizer should be applied in a reasonable way to complement each other, so as to combine the long and short fertilizer effects, which is more conducive to the absorption of crops, provide nutrients for crops, and improve the utilization rate of fertilizers.

Organic fertilizer equipment makes agriculture more and more green. For the farm, if the chicken manure, pig manure and other excrement are not treated in time, it will cause great pollution to the environment, especially to the surrounding air and soil, and bring trouble to the surrounding residents. In fact, animal manure is a good organic fertilizer. Processing animal manure into efficient organic fertilizer through organic fertilizer equipment can increase income while protecting the environment!
Organic fertilizer equipment has truly realized the development of agricultural cycle. The new organic fertilizer production line technology is more conducive to the harmless treatment of agricultural organic wastes by using bio organic fertilizer equipment. For the fermentation treatment of organic manure compost, the organic manure equipment is used to treat organic manure, which does not necessarily need livestock manure, chicken manure and pig manure. Wheat straw and corn straw mixed farm manure, pig manure and pig manure can also be added, and the organic manure production equipment is used for harmless treatment. Microbial organic fertilizer fermentation bacteria are added for composting fermentation, and the organic fertilizer granulator produces microbial organic fertilizer. The organic fertilizer production equipment is an ideal harmless treatment method for agricultural wastes.

What equipment does the organic fertilizer production line mainly consist of

Users who know and are familiar with the organic fertilizer production line can probably tell how many parts the organic fertilizer production line consists of, but it seems a bit vague to friends who are new to this industry. Today Zhengzhou Huaqiang Heavy Industry will share with you the organic fertilizer production line. What are the parts?
The pellet machine part of the organic fertilizer production line equipment, the core part of the organic fertilizer production line equipment is granulation, so the fertilizer pellet machine is indispensable. The model selection of the pellet machine is determined according to the user’s output.

The other parts of the organic fertilizer production line equipment, after the granules are machined, are conveyed to the disc shaping machine through a belt conveyor to shape the granules, and the granules have reached the perfect spherical shape of organic fertilizer granules. For users in need, we will be at the end design a packaging link to directly package the final finished product, which has perfectly realized the automatic production of the entire fertilizer granulation process.
The crushing part of the organic fertilizer production line equipment. In view of the diversity of users’ raw materials, our organic fertilizer production line equipment is designed with a crushing part. In the process of equipment sales, we found that many users used relatively dry chicken manure or pig manure as raw materials, and some users even mixed some other materials to reduce the production cost of organic fertilizer. And we know that materials with too large diameter cannot be directly granulated. Therefore, before granulating, we need to pulverize the raw materials to achieve the granulation effect, and the pulverized materials can enter the organic fertilizer granulator. Of course, users with sufficient material fineness can omit this link when designing organic fertilizer equipment.
Drying part of organic fertilizer production line equipment. The prerequisite of the granulation mechanism is that the humidity of the material should be controlled below 25%. Therefore, for some raw materials with an initial humidity above 25%, they should enter the drying process first, and then enter the granulation mechanism after the dried material reaches the corresponding humidity. Of course, users with sufficient material humidity can omit this link when designing organic fertilizer equipment.

How to solve the problem of caking in the operation of NPK fertilizer production line

When we use the organic fertilizer production line, improper operation may cause agglomeration, which is very troublesome to deal with. Today, the organic fertilizer production line manufacturers come to everyone to talk about how to avoid agglomeration.

The longer the fertilizer is placed, the easier it is to agglomerate, and the shorter the storage time, the less likely it is to agglomerate. In order to prevent agglomeration from occurring, we should pay attention to the following aspects in the fertilizer granulation process:
1. Reasonable selection of raw materials: that is, we choose raw materials that are not easy to agglomerate as our raw materials, and choose the materials to be as dry as possible.
2. The problem of agglomeration of fertilizer generally occurs in the process of fertilizer processing and transportation. It is mainly caused by the moisture absorption of the microscopic fertilizer crystal grains, the surface dissolution, evaporation and recrystallization. In this process, the formation of crystal bridges causes small particles to become large particles agglomerate; the agglomeration problem is mainly related to materials (raw materials for fertilizer production), humidity and temperature, external pressure and storage time.
3. Add some anti-caking agents: they play a role in breaking the bridge, and the organic fertilizer production line can also add some surfactants to prevent agglomeration.
4. Adopt reasonable packaging: prevent squeezing. The packaging materials are mainly to prevent moisture absorption and ventilation. Preventing excessive squeezing during transportation and storage can also effectively prevent the problem of agglomeration. Granulation technology by organic fertilizer granulator can prevent agglomeration: because the contact area between the pellets of the round pellets is small, it is not easy to crystallize and agglomerate, so if conditions permit, granulation is a good method to prevent agglomeration.

Why does NPK fertilizer production line need granule granulator?

Since the organic fertilizer pellet machine was launched, it has maintained a very high sales volume. Zhengzhou Huaqiang Heavy Industry Machinery specializes in the production of various organic fertilizer granulators, ball granulators and other equipment, with wide applicability of raw materials and uniform and full granulation. So why is the organic fertilizer pellet machine so popular? Let’s briefly introduce to you.
The organic fertilizer granulator machine can turn crop straw and waste into green and pollution-free ecological feed for livestock breeding; livestock and poultry manure, urban and rural household garbage and other wastes can be quickly turned into high-efficiency bio-organic through the organic fertilizer pellet machine Fertilizer enters green planting.

The organic fertilizer pellet machine has the characteristics of beautiful appearance, simple structure, first operation and maintenance, safety and reliability, small size, light weight, etc., users do not need special training and learning, and can be operated and used after a glance at the manual; due to low power and high output It is an ideal equipment for small and medium-sized enterprises to start businesses in biological fertilizer plants, feed plants, farming and animal husbandry plants, sewage treatment plants, townships, villages, and villages. The organic fertilizer pellet machine has strong anti-superpower ability in the fertilizer granulation process of pellets; even in the car is not stuffy even when it is fully loaded.
The organic fertilizer pellet machine produced by Zhengzhou Huaqiang heavy Machinery has the characteristics of one machine for multiple purposes. After the fertilizer production period, it can produce feed, which solves the problem of half a year of idleness of one machine; the water content of the finished pellets of this machine is 17%, and the drying process is not required. Bagging and storage, saving a lot of money and manpower.

Product characteristics of bio organic fertilizer granulator and installation method of organic fertilizer equipment

Organic fertilizer equipment is a kind of equipment that takes chicken and pig feces as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, uses rice bran, yeast, soybean meal and sugar as biological bacteria for a certain period of time, and produces biological fertilizer through mixed fermentation under the action of sulfuric acid. Now it has been widely used in production,

Bio organic fertilizer granulator is suitable for granulation in the following range: bio organic fertilizer granulation with peat, lignite, organic fertilizer sludge and straw as raw materials; Machine compound Hefei granulation with chicken manure and other organic fertilizers as main raw materials; Cake fertilizer granulation with soybean cake as the main raw material; Granulation of full price feed and mixed feed with corn, beans and grass powder as raw materials; The biological feed straw granulated meal with crop straw as raw material is granulated.
Today, our organic fertilizer equipment manufacturer will introduce the installation method of organic fertilizer equipment to you.
1. The equipment shall be installed on a horizontal concrete foundation and fixed with anchor bolts.
2. During installation, pay attention to the verticality between the main body and the horizontal.
3. After installation, check whether the bolts at all parts are loose and whether the main engine compartment door is fastened. If so, tighten it.
4. Configure the power cord and control switch according to the power of the equipment.
5. After inspection, carry out no-load test run. Production can be carried out after the test run is normal.
Product features: the machine has beautiful appearance, reasonable structure, simple operation and maintenance, small volume and light weight. Users do not need special training to use it. They can operate it after reading the manual. In the processing of particles, it has a strong anti overload capacity, that is, it is not stuffy under full load, and there is no need to set up a separate feeding device. It has the feature of one machine with multiple functions. After the fertilizer production period, it can produce feed. It solves the problem that one machine is idle for half a year. It has small power and high output. It is an ideal equipment for biological fertilizer plants, feed plants, agricultural pastures, sewage treatment plants and farmers to start businesses.
The process of organic fertilizer equipment is simple and easy to operate. Its installation and commissioning process is simple. However, it is necessary to pay attention to the regular maintenance of the machine when it is started without load. Only in this way can we ensure the maximum use of the machine and bring greater economic benefits to the company.

How to select a complete set of equipment for an organic fertilizer production line

 At present, organic fertilizer equipment has become a trend in the fertilizer processing industry. To invest in an organic fertilizer production project, in terms of investment costs, first consider the expenditure of equipment purchase. After all, once the project plan is established, the investment project scale and investment the funding has a clear plan direction;
It is still more important to choose from a complete set of organic fertilizer equipment manufacturer, because the entire production line is produced by a single manufacturer. In the long-term processing and running-in, a relatively complete production system has been formed, and the equipment can operate in good condition.

Secondly, it is determined whether the powdery or granular organic fertilizer processing technology determines which equipment to purchase. The size of the site determines the price of the organic fertilizer production line invested. A common practice is that the equipment manufacturer sends staff to plan the user’s available building area and planned capital, so as to make a choice of fertilizer granulation process configuration. Therefore, it is very necessary to find a manufacturer with advanced technology and reliable technology to do the planning guidance during the planning stage.
Small and medium-sized organic fertilizer production line equipment technology is basically divided into powder and granular two types, as a user, not only must have a clear understanding of the production process of the entire organic fertilizer production line process, but also must be aware of the components of the equipment and accessories. Whether we choose fermentation equipment, organic fertilizer granulator or conveyors, we need to make reasonable choices based on technology, site, and capacity.
Simple powdered organic fertilizer equipment needs to be fermented, decomposed, crushed, and sieved. Only one organic fertilizer fermentation equipment, semi-wet material crusher, and drum screening machine are needed. The main purpose of the screening machine here is In order to screen out chicken feathers, plastics and other impurities that are difficult to decompose;
A simple granular organic fertilizer production line requires fermentation, smashing, sieving, and granulation, while a refined granular organic fertilizer production line requires fermentation, smashing, sieving, mixing, granulator machine for fertilizer, drying, cooling, sieving, envelope, packaging, etc. links.